LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Hybrid Transaxle System / Rear Traction Motor (Q810) - Service Information >> Rear Traction Motor >> Removal [12/2022 - ] >> Procedure

Removal [12/2022 - ]: Procedure

  1. PERFORM RESOLVER INITIALIZATION 
    NOTE:

    If it is necessary to replace the rear traction motor with transaxle assembly, make sure to perform resolver initialization before starting work.

    Refer to UTILITY [12/2022 - ]
  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [12/2022 - ]

  3. REMOVE FRONT WIPER ARM HEAD CAP 
    Refer to PROCEDURE - Step 1
  4. REMOVE SHIELD CAP 
    Refer to PROCEDURE - Step 2
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 4

  7. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING LH 
    Refer to PROCEDURE - Step 1 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 1 [03/2023 - ]
  8. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING RH 
    1. Use the same procedure as for the LH side.
  9. REMOVE COWL WATER EXTRACT SHIELD LH 

    Refer to PROCEDURE - Step 7

  10. REMOVE COWL WATER EXTRACT SHIELD RH 

    Refer to PROCEDURE - Step 8

  11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9

  12. CHECK TERMINAL VOLTAGE 
    Refer to PROCEDURE - Step 13
  13. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 4
  14. INSTALL COWL WATER EXTRACT SHIELD RH 
  15. INSTALL COWL WATER EXTRACT SHIELD LH 
  16. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING RH 
  17. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING LH 
  18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 
    Refer to PROCEDURE - Step 10
  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 
    Refer to PROCEDURE - Step 9
  20. INSTALL SHIELD CAP 
  21. INSTALL FRONT WIPER ARM HEAD CAP 
  22. REMOVE DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 2 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 2 [03/2023 - ]

  23. REMOVE DECK FLOOR BOX RH 

    Refer to PROCEDURE - Step 3 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 3 [03/2023 - ]

  24. REMOVE DECK FLOOR BOX LH 

    Refer to PROCEDURE - Step 4 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 4 [03/2023 - ]

  25. DISCONNECT REAR TRACTION MOTOR CABLE 
    WARNING:

    Be sure to wear insulated gloves.
    1. GTY1145213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1146512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the rear traction motor cable connector.

        HINT: 

        Release the lock before rotating the lock lever.

    3. GTY1138720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Separate the grommet of the rear traction motor cable from the vehicle body and push out the rear traction motor cable from the cabin.
  26. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    Refer to REMOVAL [12/2022 - 03/2023] , or refer to REMOVAL [03/2023 - ]

  27. REMOVE NO. 6 FLOOR WIRE 
    1. GTY1145214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT REAR TRACTION MOTOR CABLE 
    1. GTY1145216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Using a mini crane and 2 belt slings, hold the rear traction motor with transaxle assembly.
      WARNING:
      • Do not lift the rear traction motor with transaxle assembly more than necessary.
      • When lifting the rear traction motor with transaxle assembly, make sure it is well balanced.
      NOTE:
      • Lightly shake the rear traction motor with transaxle assembly by hand to make sure it is securely held while performing work.
      • Do not shake the rear traction motor with transaxle assembly excessively while holding it.
    2. GTY1158232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Upper Differential Mount Stopper *2 Front Differential Support Assembly
      *3 Lower Differential Mount Stopper *4 Rear Suspension Member Sub-assembly
      *5 Differential Mass Damper - -
      1. Remove the 4 bolts, 2 upper differential mount stoppers, 2 lower differential mount stoppers, differential mass damper and rear traction motor with transaxle assembly from the rear suspension member sub-assembly.
        NOTE:
        • Be careful not to drop the rear traction motor with transaxle assembly.
        • Be careful not to damage the installation surfaces of the rear traction motor with transaxle assembly when removing it.
  30. REMOVE FRONT DIFFERENTIAL SUPPORT ASSEMBLY 
    1. GTY1153635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR TRACTION MOTOR CABLE 
    See step  3
  32. REMOVE MOTOR CABLE BRACKET 
    1. GTY1115317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY1153636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE DIFFERENTIAL DYNAMIC DAMPER 

    HINT: 

    • Perform this procedure only when replacement of the differential dynamic damper is necessary.
    • The illustration shown is an example only. The illustration may differ from the actual parts according to the model.
      GTY1179705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A *B for Type B
      *C for Type C - -
    1. for Type A: 
      GTY1179870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Type B: 
      GTY1179871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. for Type C: 
      GTY1179284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals