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Removal [12/2022 - 03/2023]: Procedure

  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND 

    Refer to REMOVAL [12/2022 - ]

  2. REMOVE ENGINE HANGERS 
  3. REMOVE WIRE HARNESS CLAMP BRACKET 
    Refer to PROCEDURE - Step 6
  4. REMOVE AIR FUEL RATIO SENSOR 
    Refer to PROCEDURE - Step 7
  5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    Refer to PROCEDURE - Step 12
  6. REMOVE MANIFOLD STAY 
    Refer to PROCEDURE - Step 13
  7. REMOVE EXHAUST MANIFOLD 
    Refer to PROCEDURE - Step 15
  8. DISCONNECT NO. 5 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 4

  9. SEPARATE THROTTLE BODY WITH MOTOR ASSEMBLY 
    Refer to PROCEDURE - Step 5
  10. DISCONNECT NO. 8 WATER BY-PASS HOSE 
    Refer to PROCEDURE - Step 6
  11. REMOVE THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 7

  12. DISCONNECT NO. 3 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 3

  13. DISCONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 4

  14. REMOVE EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 5

  15. REMOVE EGR VALVE GASKET 

    Refer to PROCEDURE - Step 6

  16. REMOVE NO. 1 EGR COOLER GASKET 

    Refer to PROCEDURE - Step 7

  17. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 2
  18. REMOVE EGR VALVE ADAPTER GASKET 

    Refer to PROCEDURE - Step 3

  19. REMOVE EGR INLET GASKET 

    Refer to PROCEDURE - Step 4

  20. REMOVE NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 5

  21. REMOVE NO. 8 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 6

  22. REMOVE EGR VALVE ASSEMBLY 
    Refer to PROCEDURE - Step 7
  23. REMOVE NO. 3 WATER BY-PASS PIPE 
    Refer to PROCEDURE - Step 21
  24. REMOVE INTAKE MANIFOLD STAY 
    Refer to PROCEDURE - Step 13
  25. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 14

  26. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 15

  27. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 25
  28. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 5
  29. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 
    Refer to PROCEDURE - Step 6
  30. REMOVE FUEL PUMP SPACER GASKET 

    Refer to PROCEDURE - Step 7

  31. REMOVE FUEL PUMP LIFTER ASSEMBLY 

    Refer to PROCEDURE - Step 8

  32. REMOVE WATER BY-PASS HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 30

  33. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 5
  34. REMOVE FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 6

  35. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 7

  36. REMOVE NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 8

  37. REMOVE PORT FUEL INJECTOR ASSEMBLY 
    Refer to PROCEDURE - Step 9
  38. DISCONNECT WIRE HARNESS 

    Refer to PROCEDURE - Step 2

  39. REMOVE FUEL DELIVERY PIPE 
    Refer to PROCEDURE - Step 3
  40. REMOVE DIRECT FUEL INJECTOR ASSEMBLY 
    Refer to PROCEDURE - Step 4
  41. REMOVE NOZZLE HOLDER CLAMP 

    Refer to PROCEDURE - Step 5

  42. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING 
    Refer to PROCEDURE - Step 6
  43. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING 

    Refer to PROCEDURE - Step 7

  44. REMOVE C-RING 

    Refer to PROCEDURE - Step 8

  45. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 9

  46. REMOVE FUEL INJECTOR SEAL 
    Refer to PROCEDURE - Step 10
  47. REMOVE IGNITION COIL ASSEMBLY 
    Refer to PROCEDURE - Step 2
  48. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    Refer to PROCEDURE - Step 47
  49. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY 
    Refer to PROCEDURE - Step 3
  50. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 
    Refer to PROCEDURE - Step 1
  51. REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING 
    Refer to PROCEDURE - Step 2
  52. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 
    Refer to PROCEDURE - Step 2
  53. REMOVE CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 3

  54. REMOVE CRANKSHAFT PULLEY ASSEMBLY 
    Refer to PROCEDURE - Step 13
  55. REMOVE WATER OUTLET SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 15
  56. REMOVE WATER OUTLET GASKET 

    Refer to PROCEDURE - Step 16

  57. REMOVE WATER BY-PASS OUTLET 
    Refer to PROCEDURE - Step 17
  58. REMOVE WATER OUTLET PIPE GASKET 

    Refer to PROCEDURE - Step 18

  59. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side) 
    Refer to PROCEDURE - Step 1
  60. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side) 
    Refer to PROCEDURE - Step 2
  61. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 21
  62. REMOVE SPARK PLUG TUBE GASKET 
    Refer to PROCEDURE - Step 22
  63. REMOVE ENGINE MOUNTING BRACKET RH 

    Refer to PROCEDURE - Step 23

  64. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY 
    Refer to PROCEDURE - Step 25
  65. REMOVE TIMING CHAIN COVER OIL SEAL 
    Refer to PROCEDURE - Step 26
  66. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 
    Refer to PROCEDURE - Step 27
  67. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 28
  68. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY 
    Refer to PROCEDURE - Step 29
  69. REMOVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 30

  70. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY 
    Refer to PROCEDURE - Step 31
  71. REMOVE CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 32

  72. REMOVE NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 33

  73. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 
    Refer to PROCEDURE - Step 34
  74. REMOVE TIMING CHAIN COVER ASSEMBLY 
    Refer to PROCEDURE - Step 35
  75. REMOVE FUEL PUMP LIFTER GUIDE 
    Refer to PROCEDURE - Step 38
  76. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 39
  77. REMOVE CAMSHAFT BEARING CAP 
    Refer to PROCEDURE - Step 40
  78. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 41

  79. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 42

  80. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 43

  81. REMOVE VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 44

  82. REMOVE VALVE STEM CAP 

    Refer to PROCEDURE - Step 45

  83. REMOVE CYLINDER HEAD SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 47
  84. REMOVE CYLINDER HEAD GASKET 
    1. GTY1104163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. INSPECT CYLINDER HEAD SET BOLT 

    Refer to PROCEDURE - Step 15

  86. INSPECT CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

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