LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> Front Bumper >> Disassembly [01/2025 - ] >> Procedure

Disassembly [01/2025 - ]: Procedure

  1. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System) 
    Refer to PROCEDURE - Step 2
  2. REMOVE FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System) 

    Refer to PROCEDURE - Step 2

  3. REMOVE FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System) 

    Refer to PROCEDURE - Step 3

  4. REMOVE FRONT SIDE ULTRASONIC SENSOR (w/ Advanced Park) 

    Refer to PROCEDURE - Step 4

  5. REMOVE FRONT CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 5
  6. REMOVE FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 6
  7. REMOVE FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park) 
    Refer to PROCEDURE - Step 7
  8. REMOVE FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 3

  9. REMOVE LED ILLUMINATION LIGHT LH (w/ LED Illumination Light) 

    Refer to PROCEDURE - Step 2

  10. REMOVE LED ILLUMINATION LIGHT RH (w/ LED Illumination Light) 
    1. Use the same procedure as for the LH side.
  11. REMOVE FRONT MARKER LIGHT ASSEMBLY LH (w/ Side Marker Light) 
    Refer to PROCEDURE - Step 2
  12. REMOVE FRONT MARKER LIGHT ASSEMBLY RH (w/ Side Marker Light) 
    1. Use the same procedure as for the LH side.
  13. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. GTY1140296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE PARKING ASSIST WIRE (w/ Panoramic View Monitor System) 
    1. GTY1152086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE CONNECTOR COVER (w/ Connector Cover) 
    1. GTY1152088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 3 ENGINE ROOM WIRE (w/ Wire Harness) 

    HINT: 

    The illustrations are representative examples, and details may differ.

    1. GTY1152089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE FRONT ULTRASONIC SENSOR CLIP (w/ Wire Harness) 
    1. GTY1148833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Side Marker Light - -
  18. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    See step  1
  19. REMOVE HOOD TO FRONT END PANEL SEAL 
    1. GTY1152091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RADIATOR INNER GRILLE 
    1. GTY1152093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1152074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FRONT BUMPER BAR 
    1. GTY1152075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FRONT BUMPER PAD 
    1. GTY1152076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE RADIATOR GRILLE GARNISH 
    1. GTY1152078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT BUMPER MOUNTING BRACKET (w/ Front bumper mounting bracket) 
    1. GTY1151962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT BUMPER HOLE COVER LH 
    1. GTY1152079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FRONT BUMPER HOLE COVER RH 
    1. Use the same procedure as for the LH side.
  27. REMOVE FOG LIGHT COVER LH (for Separate Type) 
    1. w/o LED Illumination Light:
      GTY1140295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FOG LIGHT COVER RH (for Separate Type) 
    1. w/o LED Illumination Light:

      Use the same procedure as for the LH side.

  29. REMOVE NO. 1 LOWER RADIATOR GRILLE 
    1. for Integrated Type:
      GTY1152080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Separate Type:
      GTY1152081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE FRONT BUMPER SIDE SUPPORT LH 

    HINT: 

    Perform this procedure only when replacement of the front bumper side support LH is necessary.

    1. GTY1158108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1) Remove in this Direction (2)
  31. REMOVE FRONT BUMPER SIDE SUPPORT RH 
    1. Use the same procedure as for the LH side.
  32. REMOVE FRONT BUMPER ENERGY ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper energy absorber is necessary.

    1. GTY1152344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH 

    Refer to PROCEDURE - Step 14

  34. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH 
    1. Use the same procedure as for the LH side.
  35. REMOVE FRONT BUMPER LOWER ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper lower absorber is necessary.

    1. GTY1152345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE INLET NO. 1 AIR CLEANER (w/ Bracket) 

    Refer to PROCEDURE - Step 4

  37. REMOVE HOOD LOCK ASSEMBLY (w/ Bracket) 
    Refer to PROCEDURE - Step 3
  38. REMOVE UPPER RADIATOR MOUNTING BRACKET LH (w/ Bracket) 
    1. GTY1151954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE UPPER RADIATOR MOUNTING BRACKET RH (w/ Bracket) 
    1. Use the same procedure as for the LH side.
  40. REMOVE FRONT BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

    1. GTY1149011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage each clamp.
    2. GTY1143691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Loosen the 8 bolts.
    3. GTY1158785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 8 bolts and front bumper reinforcement.
  41. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

    1. GTY1152535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FRONT BUMPER EXTENSION SUB-ASSEMBLY LH 

    HINT: 

    Perform this procedure only when replacement of the front bumper extension sub-assembly is necessary.

    1. GTY1152536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE FRONT BUMPER EXTENSION SUB-ASSEMBLY RH 
    1. Use the same procedure as for the LH side.
  44. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type A) 

    HINT: 

    Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

    1. GTY1151977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape *b Flange
      1. Insert a 6.0 mm (0.236 in.) drill bit into a drill.
      2. Tape the 6.0 mm (0.236 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

        Standard Measurement

        Area Measurement Area Measurement
        A 5.0 mm (0.197 in.) - -
        NOTE:

        Tape the 6.0 mm (0.236 in.) drill bit to prevent the drill bit from going too deep.

      3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.
        WARNING:

        Be careful of the drilled rivets, as they may be hot.

        NOTE:
        • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
        • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    2. GTY1146549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 4 bolts and front side member bracket sub-assembly LH.
  45. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type A) 
    1. Use the same procedure as for the LH side.
  46. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type B) 

    HINT: 

    Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

    1. GTY1148551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type B) 
    1. Use the same procedure as for the LH side.
  48. REMOVE NO. 2 FRONT BUMPER SPACER (w/ Bracket) 

    HINT: 

    Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

    1. GTY1147911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape *b Flange
      1. Insert a 6.0 mm (0.236 in.) drill bit into a drill.
      2. Tape the 6.0 mm (0.236 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

        Standard Measurement

        Area Measurement Area Measurement
        A 5.0 mm (0.197 in.) - -
        NOTE:

        Tape the 6.0 mm (0.236 in.) drill bit to prevent the drill bit from going too deep.

      3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.
        WARNING:

        Be careful of the drilled rivets, as they may be hot.

        NOTE:
        • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
        • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
  49. REMOVE NO. 1 FRONT BUMPER SPACER (w/ Bracket) 
    1. Use the same procedure as for the LH side.