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Home >> Toyota >> 2025 >> Land Cruiser Base >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating / Air Conditioning System - Service Information (2 Of 2) >> Compressor >> Removal [02/2024 - ] >> Procedure

Removal [02/2024 - ]: Procedure

  1. PRECAUTION 
    Refer to PRECAUTION [02/2024 - ]
  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [02/2024 - ]

  3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  4. REMOVE UPPER INVERTER COVER SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 5
  5. REMOVE INVERTER TERMINAL COVER 
    Refer to PROCEDURE - Step 6
  6. CHECK TERMINAL VOLTAGE 
    Refer to PROCEDURE - Step 7
  7. INSTALL INVERTER TERMINAL COVER 
    Refer to PROCEDURE - Step 15
  8. INSTALL UPPER INVERTER COVER SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 16
  9. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  10. REMOVE RADIATOR WITH COOLER CONDENSER ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  11. REMOVE NO. 2 AIR HOSE 
    Refer to PROCEDURE - Step 5
  12. REMOVE NO. 2 RADIATOR HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  13. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. GTY1224500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with pulley.
      2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.
        NOTE:

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  14. DISCONNECT SUCTION HOSE 
    1. GTY1225427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt and disconnect the suction hose from the compressor assembly with pulley.
      2. Remove the O-ring from the cooler refrigerant suction hose.
        NOTE:

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  15. REMOVE COOLER COMPRESSOR BRACKET 
    1. GTY1223603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    1. GTY1224446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector (A) *b Connector (B)
      *c Green-colored Lock - -
      Slide - -
      1. Slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.
        WARNING:

        Make sure to wear insulating gloves.

        NOTE:

        Insulate the disconnected terminals and connector with vinyl tape.

      2. Detach the clamp.
      3. Disconnect the connector (B).
    2. GTY1225275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 bolts and 2 nuts.
      2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.
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