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Home >> Toyota >> 2024 >> Land Cruiser Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) - Service Information (1 Of 2) >> Front Door >> Disassembly [02/2024 - ] >> Procedure

Disassembly [02/2024 - ]: Procedure

  1. PRECAUTION 
    WARNING:

    Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

    Refer to PRECAUTION [02/2024 - ]

    GTY571595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [02/2024 - ]
  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    WARNING:
    • Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
    • If the airbag deploys for any reason, it may cause a serious accident.
    GTY684647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to REMOVAL [02/2024 - ]

  3. REMOVE FRONT DOOR UPPER TRIM COVER LH 
    1. GTY1223865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover A, detach the claw and remove the front door upper trim cover LH.
  4. REMOVE FRONT DOOR ARMREST COVER SUB-ASSEMBLY LH 
    1. GTY1226899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover A, detach the claw and guide to remove the door armrest cover sub-assembly LH.
  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH 
    1. GTY1224695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      *C w/o Seat Position Memory *D w/ Illumination
      Place Hands Here - -
  6. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT UPPER ARMREST BASE PANEL LH (for Driver Side) 
    Refer to PROCEDURE - Step 1
  7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT UPPER ARMREST BASE PANEL RH (for Front Passenger Side) 
    Refer to PROCEDURE - Step 1
  8. REMOVE COURTESY LIGHT ASSEMBLY 
    1. GTY1224823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH 
    1. GTY1220838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  10. REMOVE WIRING HARNESS CONNECTOR (w/o Illumination) 
    1. GTY1224256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT DOOR WIRE LH (w/ Illumination) 

    HINT: 

    The illustration is an example, so the details may differ.

    1. GTY1224255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH 
    1. GTY1217925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH 
    1. GTY1217920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT DOOR PANEL PROTECTOR LH 
    1. GTY1217919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT DOOR REAR OUTSIDE SEAL LH 
    1. GTY1217922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 
    Refer to PROCEDURE - Step 4
  17. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY LH (w/ Outer Mirror control ECU) 

    Refer to PROCEDURE - Step 4

  18. REMOVE OUTER MIRROR INSTALL HOLE COVER LH 

    HINT: 

    The illustration is an example, so the details may differ.

    1. GTY1217921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE HOLE PLUG 
    1. GTY1219573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH 
    Refer to PROCEDURE - Step 6
  21. REMOVE FRONT DOOR SERVICE HOLE COVER LH 
    1. GTY1221618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Location Mark *b Bead Mark
      Turn in this Direction - -
      1. Disconnect the connector and detach the clamp.
      2. Turn the service hole cover clip 45°clockwise to remove the 3 service hole cover clips as shown in the illustration.
      3. Detach the clip to remove front door service hole cover LH.
      4. Pull out the front door open lever lock remote control cable and front door lock / unlock knob inside locking cable from the front door service hole cover LH.
  22. REMOVE SIDE AIRBAG PRESSURE SENSOR LH 
    Refer to PROCEDURE - Step 7
  23. REMOVE HOLE PLUG 
    1. GTY1217883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH 
    1. GTY1223281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      *C w/o Seat Position Memory - -
      1. for Driver Side, w/ Seat Position Memory:

        1. Connect the connector to the multiplex network master switch assembly with front door armrest base panel.

      2. for Driver Side, w/o Seat Position Memory:

        1. Connect the 2 connectors to the multiplex network master switch assembly with front door armrest base panel.

      3. for Front Passenger Side:

        1. Connect the connector to the power window regulator switch assembly with front door armrest base panel.

      4. Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.

        Refer to INSTALLATION [02/2024 - ]

      5. Move the front door glass sub-assembly LH so that the door glass bolts can be seen.
    2. GTY1223796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      *C w/o Seat Position Memory - -
      Remove in this Direction - -
      1. Turn the ignition switch off and disconnect the cable from the negative (-) auxiliary battery terminal.
        WARNING:
        • Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
          GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • If an airbag deploys for any reason, it may cause a serious injury.

        Refer to REMOVAL [02/2024 - ]

      2. for Driver Side, w/ Seat Position Memory:

        1. Disconnect the connector from the multiplex network master switch assembly with front door armrest base panel.

      3. for Driver Side, w/o Seat Position Memory:

        1. Disconnect the 2 connectors from the multiplex network master switch assembly with front door armrest base panel.

      4. for Front Passenger Side:

        1. Disconnect the connector from the power window regulator switch assembly with front door armrest base panel.

      5. Remove the 2 bolts.
        NOTE:

        After the bolts are removed, do not allow the front door glass sub-assembly LH to fall.

      6. Remove the front door glass sub-assembly LH as shown in the illustration.
        NOTE:

        Be careful not to damage the front door glass sub-assembly LH.

  25. REMOVE FRONT DOOR WINDOW REGULATOR WITH MOTOR ASSEMBLY 
    1. GTY1217880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE DOOR FRAME GARNISH LH 
    1. GTY1219564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FRONT DOOR GLASS RUN LH 
    1. GTY1217877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH 
    1. GTY1217879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH 
    1. GTY1216069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1) Remove in this Direction (2)
      1. Using a screwdriver with its tip wrapped with protective tape, detach the claw and pull up the connector cover as shown in the illustration.
      2. Using a screwdriver with its tip wrapped with protective tape, disconnect the connector.
      3. Detach the claw and pull up the holder as shown in the illustration.
      4. Remove the front door outside handle assembly LH as shown in the illustration.
  30. REMOVE HOLE PLUG 
    1. GTY1217873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 
    1. GTY1212298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T30 "TORX" socket wrench, loosen the "TORX" screw.
      2. Remove the front door lock cylinder assembly.
  32. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side) 
    1. GTY1212302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T30 "TORX" socket wrench, loosen the "TORX" screw.
      2. Detach the claw and remove the front door outside handle cover.
  33. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH 
    Refer to PROCEDURE - Step 18
  34. REMOVE DOOR LOCK WIRING HARNESS SEAL 
    Refer to PROCEDURE - Step 19
  35. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD 
    1. GTY1217869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD 
    1. GTY1217868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. GTY1222275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Detach the clamp.
      2. Using a T30 "TORX" socket wrench, loosen the "TORX" screw.
      3. Detach the claw and guide to remove the front door outside handle frame sub-assembly LH as shown in the illustration.
  38. REMOVE FRONT DOOR LOCK OPEN ROD LH 
    1. GTY1212770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1) Remove in this Direction (2)
  39. REMOVE FRONT DOOR CHECK ASSEMBLY LH 
    1. GTY1224245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE FRONT DOOR WEATHERSTRIP LH 
    NOTE:

    When removing the front door weatherstrip LH, if the double-sided tape is difficult to remove, heat the adhesive of the front door weatherstrip LH using a heat light.
    STANDARD VALUE

    Part Temperature
    Front Door Weatherstrip LH 20 to 30 °C (68 to 86 °F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front door weatherstrip LH excessively.

    1. GTY1219581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
      1. Heat the adhesive of the front door weatherstrip LH using a heat light.
      2. Detach the double-sided tape and clip to remove the front door weatherstrip LH.
  41. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER LH 
    Refer to PROCEDURE - Step 14
  42. REMOVE FRONT DOOR BELT MOULDING LH 
    Refer to PROCEDURE - Step 15
  43. REMOVE FRONT DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE) 
    Refer to PROCEDURE - Step 4
  44. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH 
    Refer to PROCEDURE - Step 1
  45. REMOVE FRONT DOOR PANEL CUSHION 
    1. GTY1217901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE HOLE PLUG 
    1. GTY1217900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE FRONT DOOR DUST PROOF SEAL 
    1. GTY1217896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE SCREW GROMMET 
    1. GTY1219568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE NO. 1 BLACK OUT TAPE LH 
    Refer to PROCEDURE - Step 3
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