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Removal [01/2019 - 03/2019]: Procedure

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  1. REMOVE THROTTLE BODY ASSEMBLY 

    Refer to PROCEDURE - Step 3

  2. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 3

  3. REMOVE PURGE VALVE (PURGE VSV) 
    GTY863210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 bolts and purge valve (purge VSV) from the cylinder head cover sub-assembly.
  4. DISCONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  5. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  6. REMOVE NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 7

  7. REMOVE FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 9

  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
    2. Remove the bolt and engine oil level dipstick guide.
      GTY765100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the engine oil level dipstick guide.
  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 2

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  11. REMOVE MANIFOLD STAY 

    Refer to PROCEDURE - Step 4

  12. REMOVE EXHAUST MANIFOLD 

    Refer to PROCEDURE - Step 5

  13. REMOVE VENTILATION HOSE 

    Refer to PROCEDURE - Step 2

  14. DISCONNECT NO. 3 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 3 water by-pass hose from the water inlet housing
      GTY915169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 WATER BY-PASS PIPE 
    1. Remove the 2 bolts and No. 1 water by-pass pipe.
      GTY855241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
  16. REMOVE WATER BY-PASS HOSE 
    1. Slide the clip and remove the water by-pass hose from the cylinder head sub-assembly.
      GTY915170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE WATER INLET HOSE 
    1. Slide the 2 clips and remove the water inlet hose.
      GTY438375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. SEPARATE WATER INLET 

    Refer to PROCEDURE - Step 3

  19. REMOVE THERMOSTAT 

    Refer to PROCEDURE - Step 4

  20. REMOVE VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 3

  21. REMOVE NO. 1 VACUUM PUMP BRACKET 
    1. Remove the 2 bolts, No. 1 vacuum pump bracket and gasket.
      GTY430066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 2 GENERATOR BRACKET 
    1. Remove the bolt and No. 2 generator bracket from the cylinder head sub-assembly.
      GTY929020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    NOTE:

    Do not supply oil to the tensioner when an abnormal noise of the belt occurs.

    1. Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.
      GTY851049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket from the cylinder head cover sub-assembly.
      GTY851048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 1

  26. REMOVE ENGINE OIL TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 2

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