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Removal [09/2022 - 11/2022]: Procedure

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  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2022 - ]

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 
  3. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [09/2022 - 11/2022]

  4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  5. REMOVE BATTERY 

    Refer to REMOVAL [09/2022 - 11/2022]

  6. REMOVE FRONT WHEELS 

    Refer to REMOVAL [09/2022 - ]

  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 
    1. Remove the 4 bolts.
      GTY885995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Type A *B Type B
      *C Type C - -
    2. Remove the 10 clips and No. 1 engine under cover assembly from the vehicle.
  8. REMOVE REAR ENGINE UNDER COVER LH 
    1. Remove the 3 clips.
      GTY845565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
    2. Type A:
      1. Remove the screw.
        GTY937307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the clip and rear engine under cover LH from the vehicle.
    3. Type B:
      1. Remove the screw.
        GTY888686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 2 clips and rear engine under cover LH from the vehicle.
  9. REMOVE REAR ENGINE UNDER COVER RH 
    1. Type A:
      1. Remove the screw.
        GTY888694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 4 clips and rear engine under cover RH from the vehicle.
    2. Type B:
      1. Remove the screw.
        GTY888669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 5 clips and rear engine under cover RH from the vehicle.
  10. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 2

  11. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 1

  12. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID (for CVT) 

    Refer to PROCEDURE - Step 3

  13. DRAIN MANUAL TRANSAXLE OIL (for Manual Transaxle) 

    Refer to PROCEDURE - Step 3

  14. REMOVE ECM 

    Refer to REMOVAL [09/2022 - 11/2022]

  15. DISCONNECT WIRE HARNESS 
    1. Remove the 2 bolts to separate the engine wire from the vehicle.
      GTY765186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and nut to separate the engine wire from the battery clamp sub-assembly.
      GTY767487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 nuts to separate the engine wire from the positive (+) battery terminal.
      GTY852382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
    1. Disengage the clamp to separate the engine wire from the battery clamp sub-assembly.
      GTY767485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and battery clamp sub-assembly from the vehicle.
  17. DISCONNECT NO. 1 RADIATOR HOSE 
    GTY851037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Slide the clip and disconnect the No. 1 radiator hose from the cylinder head sub-assembly.
  18. DISCONNECT NO. 2 RADIATOR HOSE 
    GTY767482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Slide the clip and disconnect the No. 2 radiator hose from the water inlet.
  19. DISCONNECT FLOOR SHIFT TRANSMISSION CONTROL SELECT CABLE (for CVT) 

    Refer to REMOVAL [09/2022 - 11/2022]

  20. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) 
    1. Remove the 2 clips (A) to disconnect the transmission control cable assembly from the manual transaxle assembly.
      GTY862781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips (B) to disconnect the transmission control cable assembly from the control cable bracket assembly.
  21. DISCONNECT FUEL VAPOR FEED HOSE 
    1. Slide the clip and disconnect the fuel vapor feed hose from the purge valve (purge VSV).
      GTY901368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Canister Pump Module
      *B w/o Canister Pump Module
  22. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE 

    Refer to PROCEDURE - Step 2

  23. DISCONNECT OUTLET HEATER WATER HOSE 
    1. Disengage the clamp.
      GTY851038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the outlet heater water hose from the cylinder head sub-assembly.
  24. DISCONNECT INLET HEATER WATER HOSE 
    1. Slide the clip and disconnect the inlet heater water hose from the No. 1 water by-pass pipe.
      GTY929017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Disengage the claw and remove the No. 1 fuel pipe clamp.
      GTY851033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube sub-assembly from the fuel pipe.

      Refer to PRECAUTION [09/2022 - 11/2022]

  26. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  27. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  28. SECURE STEERING WHEEL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  29. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 13

  30. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 14

  31. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  32. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst) 

    Refer to REMOVAL [01/2019 - 11/2022]

  33. REMOVE DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [01/2019 - 11/2022]

  34. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the flywheel housing under cover from the stiffening crankcase assembly.
      GTY913610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT (for CVT) 

    Refer to PROCEDURE - Step 34

  36. DISCONNECT NO. 1 CLUTCH HOSE (for Manual Transaxle) 
    1. Using a 10 mm union nut wrench, disconnect the bleeder clutch release tube from the No. 1 clutch hose.
      GTY851051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clip and disconnect the No. 1 clutch hose from the clutch flexible hose bracket.
  37. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  38. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  39. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on an engine lifter.
      NOTE:
      • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
      • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
      • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
    2. Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.
      GTY932748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
      NOTE:

      While holding the nut in place, loosen the bolt.

      GTY931209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
    4. Remove the 4 bolts to separate the front suspension crossmember sub-assembly from the vehicle.
      GTY851036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
      NOTE:
      • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
      • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.
  40. REMOVE WIRE HARNESS CLAMP BRACKET 
    GTY851034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 4 clamps.
    2. Disconnect the air fuel ratio sensor connector.
    3. Remove the bolt and wire harness clamp bracket.
  41. INSTALL ENGINE HANGERS 
    1. Install the No. 1 engine hanger and No. 2 engine hanger with the 2 bolts.
      GTY926063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      *a Bolt

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

      HINT: 

      No. 1 Engine Hanger 12281-37070
      12281-37021
      No. 2 Engine Hanger 12282-37060
      12282-37011
      Bolt 91552-81050
      90105-A0169
    2. Attach an engine sling device and hang the engine assembly with transaxle with a chain block.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
      • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.
  42. REMOVE ENGINE MOUNTING INSULATOR LH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

    1. Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle.
      GTY876583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
  43. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

    1. Remove the 2 bolts and No. 2 earth wire from the engine mounting insulator sub-assembly RH and vehicle.
      GTY851044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt, nut and disconnect the air conditioner tube and accessory assembly.
      GTY851046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH from the vehicle.
  44. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  45. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. Remove the flywheel housing side cover from the cylinder block sub-assembly.
      GTY773955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE ENGINE WIRE 
    1. Disconnect all the clamps and connectors and remove the engine wire from the engine assembly with transaxle.
  47. REMOVE WATER BY-PASS HOSE ASSEMBLY (for CVT) 
    1. Disengage the clamp.
      GTY863200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the 2 clips and remove the water by-pass hose assembly from the No. 3 water by-pass pipe and cylinder head sub-assembly.
    3. Slide the 2 clips and remove the water by-pass hose assembly from the oil cooler.
  48. REMOVE ENGINE ASSEMBLY (for CVT) 

    Refer to PROCEDURE - Step 43

  49. REMOVE ENGINE ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 37

  50. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT) 

    See step  3

  51. REMOVE BLEEDER CLUTCH RELEASE TUBE (for Manual Transaxle) 

    Refer to PROCEDURE - Step 3

  52. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 4

  53. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 5

  54. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE (for Manual Transaxle) 

    Refer to PROCEDURE - Step 6

  55. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 7

  56. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 8

  57. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 

    See step  4

  58. REMOVE V-RIBBED BELT 

    Refer to PROCEDURE - Step 2

  59. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  60. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 6

  61. INSTALL ENGINE TO ENGINE STAND 
    1. Install the engine assembly to an engine stand.
  62. REMOVE ENGINE HANGERS 
    1. Remove the 2 bolts, No. 1 engine hanger and No. 2 engine hanger.
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