Removal [11/2023 - ]: Procedure

Refer to REMOVAL [11/2022 - ]

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to REMOVAL [11/2022 - ]

Refer to REMOVAL [11/2022 - ]

Refer to REMOVAL [09/2021 - ]

Refer to REMOVAL [09/2021 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Disengage the 2 clamps to separate the wire harness.
   2. w/ Windshield Deicer:

      1. Disconnect the connector.

   3. Disengage the 2 clamps to separate the wire harness.
   4. Remove the 8 bolts, 4 nuts and outer cowl top panel sub-assembly from the vehicle body.
   5. Install the 4 nuts.

      Torque: 50 N.m (510 kgf/cm, 37 ft.lbf) 

Refer to REMOVAL [11/2023 - ]

Refer to REMOVAL [11/2022 - ]

Refer to PROCEDURE - Step 18

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Disconnect the connector.
   2. Remove the bolt and 2 nuts to separate the engine wire from the engine assembly.
   3. Remove the bolt to separate the engine wire from the continuously variable transaxle assembly.
   4. Disengage the 2 clamps.
   5. Disengage the claw, rotate the lever and disconnect the connector.
   6. Disconnect the 6 connectors.
   7. Remove the 2 bolts to separate the engine wire from the continuously variable transaxle assembly.
   8. Disengage the 5 clamps.

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 45

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Support Shaft	*b	Front Side Member
   *c	Nut	*d	Cloth

   1. Install SST (engine support bridge) to the vehicle body as shown in the illustration.
      • SST: 09940-10010 
      WARNING:

      • Make sure that the front side member is free of oil and other foreign matter and that the support shaft is set toward the outer side of the front side member.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        *a	Support Shaft
        *b	Front Side Member

      • If oil or other foreign matter is attached to the front side member or the support shaft is set on the inner side of the front side member, SST (engine support bridge) may fall.
      NOTE:

      • Prevent SST (engine support bridge) from contacting the vehicle body exterior and windshield glass.
      • To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST (engine support bridge).
      • Lightly shake SST (engine support bridge) by hand to make sure it is securely installed before performing work.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Support Shaft	*b	Sub Beam
   *c	Front Side Member	*d	Threaded Portion

   1. Turn the threaded portion of each support shaft to adjust its height until the sub beams are parallel to the ground.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Chain Block Assembly

   *b

   Sling Bracket

   1. Install the chain block assembly to the sling bracket.

4. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Fuse Shackle	*b	Shackle (A)
   *c	Division Bar	-	-

   1. Install the division bar to the chain block assembly with the fuse shackle and shackle (A).
      WARNING:

      • Make sure the fuse shackle is on the chain block assembly side and the shackle (A) is on the division bar side as shown in the illustration so that the fuse bolt is visible and can be checked for deformation easily.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        *a	Fuse Shackle
        *b	Shackle (A)

      • If the fuse shackle is installed upside down, deformation of the fuse bolt will not be visible and cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.
      • Make sure that the fuse bolt of the fuse shackle is free of damage, such as deformation or cracks. If damaged, replace the fuse shackle.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        *a	Fuse Shackle
        *b	Fuse Bolt

      • If a deformed fuse bolt is used, it cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
   *a	Division Bar	*b	Shackle (A)
   *c	Shackle (B)	*d	Chain

   1. Connect the division bar to the No. 1 engine hanger with the shackle (B).
   2. Connect the division bar to the No. 2 engine hanger with the shackle (A) and chain.
      NOTE:

      Connect the 2nd link of the chain to the No. 2 engine hanger.

6. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   120 mm (4.72 in.) or more

   -

   -

   1. Make sure the distance between the chain block assembly and suspension ring is 120 mm (4.72 in.) or more.

      HINT: 

      If the suspension height is less than 120 mm (4.72 in.), adjust the links of the chain which connect the division bar and engine hanger.

7. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Chain Block Assembly	*b	Main Beam
   *c	Dimension (A)	*d	Dimension (B)
   *e	Right to Left Adjustment	*f	Support Bracket LH
   *g	Support Bracket RH	*h	Front to Rear Adjustment

   1. Adjust the positions of the chain block assembly, support brackets and main beam so that the chain of the chain block assembly is perpendicular to the main beam and the length of the main beam on the outer side of the support bracket LH and RH is the same as shown in the illustration.
      WARNING:

      • To prevent the engine assembly with transaxle assembly from falling, make sure that the length of dimension (A) and dimension (B) are equal.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        *a	Main Beam
        *b	Sub Beam
        *c	Dimension (A)
        *d	Dimension (B)

      • Do not perform any procedures if the length of dimension (A) and dimension (B) are not equal.
      • Performing any procedure when the length of dimension (A) and dimension (B) are not equal may cause the engine assembly with transaxle assembly and engine support bridge to fall, possibly causing serious injury.
      NOTE:

      • Do not perform any procedures if the chain of the chain block assembly is not straight.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      • When removing the engine mount, if the chain of the chain block assembly is not straight, the engine assembly or transaxle assembly may contact the vehicle body.

8. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Wing Bolt

   *b

   Bolt

   1. Confirm the appropriate installation state of the engine support bridge and tighten the 6 wing bolts and 2 bolts.

      Bolt 

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

      WARNING:

      • Do not perform any procedures before tightening the bolts to the specified torque.

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      • Performing procedures without tightening the bolts to the specified torque, may cause the engine support bridge to fall.

9. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Turn

   -

   -

   1. Tighten the chain block assembly until it cannot be moved any further by hand.
      WARNING:

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	41 N.m (418 kgf/cm, 30 ft.lbf) or more

      • When suspending the engine assembly with transaxle assembly, do not tighten the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf).
      • Tightening the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf) will cause the load capacity (400 kg (881.8 lb)) to be exceeded and may cause damage to the engine support bridge and vehicle body.

Refer to REMOVAL [11/2022 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Lashing Belt

   -

   -

   1. Using a transmission jack, support the continuously variable transaxle assembly.
      NOTE:

      • Adjust the attachment of the transmission jack to securely fix the continuously variable transaxle assembly to the transmission jack.
      • Using a lashing belt or a rope, fix the continuously variable transaxle assembly to the transmission jack.

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 42

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

      HINT: 

      There will be one black colored drive plate and torque converter assembly setting bolt.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Remove the through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
      NOTE:

      While holding the nut in place, loosen the through bolt.

   2. Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle body.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Remove the 8 bolts and continuously variable transaxle assembly from the engine assembly.
      NOTE:

      To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

      HINT: 

      • Bolt (A), (B): Remove from the continuously variable transaxle assembly side.
      • Bolt (C): Remove from the engine assembly side.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Remove the torque converter assembly from the continuously variable transaxle assembly.
      NOTE:

      Remove the torque converter assembly from the input shaft horizontally.

   2. Drain the fluid inside the torque converter assembly (when the torque converter assembly is reusable)
      1. When reusing the torque converter assembly, temporarily leave the torque converter assembly with the drive plate and ring gear sub-assembly installation surface facing up for 1 or 2 hours to drain out any fluid remaining in the torque converter assembly.

         HINT: 

         Due to the structure, it is not possible to completely discharge all the fluid.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE: Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which could prevent the vehicle from being able to be driven, could occur if dust or fine foreign matter enters the CVT. Do not use cotton work gloves, cloths, or paper towels, etc. that may produce lint, dust or foreign matter. Perform the operation as quickly as possible, as dust and foreign matter could enter the CVT while the torque converter assembly is removed. Do not use an air gun until the torque converter assembly has been installed, as it could cause dust and foreign matter to be stirred up.

HINT: 

Perform this procedure only when replacement of the transaxle housing type T oil seal is necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Transaxle Housing Type T Oil Seal	-	-
   *a	Claw	*b	Center Bolt

   1. Clean the tips of both the claws of SST and the center bolt.
      • SST: 09308-10010 
   2. Using SST, remove the transaxle housing type T oil seal.
      NOTE:

      Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the transaxle housing, as there is the possibility that metal particles could be produced if they do.

Refer to PROCEDURE - Step 2

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using 2 nuts, remove the 4 transfer and transaxle setting stud bolts from the continuously variable transaxle assembly.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A

   for Type A

   *B

   for Type B

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Breather Plug Cap	*2	Breather Plug
   *3	O-ring	-	-

See step  1

See step  2