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Home >> Toyota >> 2021 >> Prius Prime LE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (1 Of 2) >> Back Door >> Disassembly [09/2016 - 05/2019] >> Procedure

Disassembly [09/2016 - 05/2019]: Procedure

  1. REMOVE BACK DOOR UPPER TRIM PANEL ASSEMBLY 
    1. Using a molding remover, disengage 5 clips to remove the back door upper trim panel assembly as shown in the illustration.
      GTY733093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  2. REMOVE DOOR PULL HANDLE 
    1. Using a molding remover, disengage the 4 claws to remove the door pull handle.

      HINT: 

      Use the same procedure for the RH side and LH side.

      GTY740608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE BACK DOOR TRIM BOARD ASSEMBLY 
    1. Using a screwdriver with its tip wrapped with protective tape, disengage the clip as shown in the illustration.
      GTY700355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      Remove in this Direction
    2. Disengage the 10 clips and 2 claws to remove the back door trim board assembly as shown in the illustration.
      GTY737817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
  4. REMOVE BACK DOOR LOCK COVER 
    1. Disengage the 2 claws to remove the back door lock cover as shown in the illustration.
      GTY728695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  5. REMOVE BACK DOOR TRIM BOARD 
    1. Remove the 2 clips.
      GTY739625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws.
      GTY725955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 5 clips to remove the back door trim board as shown in the illustration.
      GTY701287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  6. REMOVE BACK DOOR LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 4

  7. REMOVE BACK DOOR LOWER STOPPER 

    HINT: 

    Use the same procedure for the RH side and LH side.

    1. Remove the bolt.
      GTY730535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the guide to remove the back door lower stopper.
  8. REMOVE BACK DOOR OUTSIDE GARNISH ASSEMBLY 

    Refer to PROCEDURE - Step 6

  9. REMOVE CENTER STOP LIGHT SET 

    Refer to PROCEDURE - Step 2

  10. REMOVE REAR LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  11. REMOVE REAR LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  12. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 3

  13. REMOVE BACK DOOR NO. 1 FINISH PANEL PROTECTOR 
    1. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the back door No. 1 finish panel protector.
      GTY729463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
  14. REMOVE BACK DOOR FINISH PANEL COVER 

    HINT: 

    Use the same procedure for the RH side and LH side.

    1. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration.
      GTY721806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      Remove in this Direction
    2. Disengage the guide to remove the back door finish panel cover as shown in the illustration.
  15. REMOVE LICENSE PLATE LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 4

  16. REMOVE REAR TELEVISION CAMERA ASSEMBLY 

    Refer to PROCEDURE - Step 3

  17. REMOVE BACK DOOR PANEL CUSHION 
    1. Disengage the 2 claws to remove the back door panel cushion.
      GTY730461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH side and LH side.

  18. REMOVE BACK DOOR STAY ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  19. REMOVE BACK DOOR STAY ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  20. REMOVE BACK DOOR STAY BOLT 

    Refer to PROCEDURE - Step 3

  21. REMOVE TONNEAU COVER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  22. REMOVE REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 2

  23. REMOVE REAR NO. 4 FLOOR BOARD 

    Refer to PROCEDURE - Step 3

  24. REMOVE REAR NO. 3 FLOOR BOARD 

    Refer to PROCEDURE - Step 4

  25. REMOVE REAR NO. 1 FLOOR BOARD 

    Refer to PROCEDURE - Step 5

  26. REMOVE DECK FLOOR BOX LH 

    Refer to PROCEDURE - Step 6

  27. REMOVE DECK FLOOR BOX RH 

    Refer to PROCEDURE - Step 7

  28. REMOVE DECK TRIM SERVICE HOLE COVER 

    See step  2

  29. REMOVE REAR DECK TRIM COVER 

    Refer to PROCEDURE - Step 9

  30. REMOVE REAR SEAT HEADREST ASSEMBLY 

    Refer to PROCEDURE - Step 1

  31. REMOVE REAR SEATBACK ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  32. REMOVE REAR SEAT CUSHION ASSEMBLY LH 

    Refer to PROCEDURE - Step 6

  33. REMOVE REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 8

  34. REMOVE REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 14

  35. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH 
    1. Disconnect the rear door opening trim weatherstrip LH.
  36. REMOVE REAR UNDER SIDE COVER LH 

    Refer to PROCEDURE - Step 31

  37. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 32

  38. REMOVE REAR SEAT SIDE GARNISH LH 

    Refer to PROCEDURE - Step 33

  39. REMOVE ROPE HOOK (w/o Garage Door Opener System) 

    Refer to PROCEDURE - Step 34

  40. REMOVE NO. 2 ROPE HOOK (w/o Garage Door Opener System) 

    Refer to PROCEDURE - Step 35

  41. REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/ Garage Door Opener System) 

    Refer to PROCEDURE - Step 36

  42. REMOVE TONNEAU COVER HOOK A (w/ Garage Door Opener System) 

    Refer to PROCEDURE - Step 37

  43. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH 

    Refer to PROCEDURE - Step 38

  44. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH 

    Refer to PROCEDURE - Step 39

  45. REMOVE BACK DOOR NO. 1 WIRE 
    1. Disengage the 8 claws to separate the 2 grommets.
      GTY740588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When reusing the back door No. 1 wire, make sure to replace the 2 No. 4 wiring harness protectors with new ones as reusing them may cause water ingress.

    2. Remove the 3 clips.
      GTY730526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 2 connectors.
      GTY730441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 clamps.
    5. Pull the back door No. 1 wire as shown in the illustration.
      GTY726097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the 2 connectors.
      GTY730530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Secure a rope to the back door No. 1 wire with vinyl tape as shown in the illustration.
      GTY703053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Vinyl tape *b Connector
      NOTE:

      Make sure that the rope is secured with vinyl tape to prevent the rope from separating from the back door No. 1 wire when removing it.

    8. Remove the back door No. 1 wire as shown in the illustration.
      GTY719681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
      NOTE:
      • The rope will be used when installing the back door No. 1 wire. Leave the rope inside the back door panel sub-assembly.
      • This step should not be performed with the back door panel sub-assembly removed from the vehicle.

      HINT: 

      The back door No. 1 wire is likely to be caught on the parts of the back door panel sub-assembly. If the back door No. 1 wire is caught, gradually remove it by moving it back and forth, or by turning it.

    9. When reusing the back door No. 1 wire:

      HINT: 

      Use the same procedure for both No. 4 wiring harness protectors.

      1. Separate the No. 4 wiring harness protector from the grommet as shown in the illustration.
        GTY696268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove in this Direction
      2. Disengage the claw as shown in the illustration and remove the No. 4 wiring harness protector.
        GTY699437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove in this Direction
  46. REMOVE BACK DOOR NO. 2 WIRE 
    1. Disconnect the 3 connectors.
      GTY730532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 8 clamps to remove the back door No. 2 wire.
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