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Home >> Toyota >> 2021 >> Land Cruiser Base >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - Service Information >> Transfer Assembly >> Removal [08/2015 - ] >> Procedure

Removal [08/2015 - ]: Procedure

  1. REMOVE FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  2. REMOVE FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  3. REMOVE NO. 1 ENGINE UNDER COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 17

  4. REMOVE NO. 2 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 18

  5. REMOVE OIL PAN PROTECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 12

  6. DRAIN TRANSFER OIL 

    See step  1)

  7. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUBASSEMBLY 

    Refer to PROCEDURE - Step 20

  8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 

    (Refer to REMOVAL [08/2015 - ] )

  9. REMOVE PROPELLER SHAFT ASSEMBLY 

    (Refer to REMOVAL [08/2015 - ] )

  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    (Refer to REMOVAL [08/2015 - ] )

  11. DISCONNECT OIL COOLER TUBE 

    Refer to PROCEDURE - Step 24

  12. REMOVE GROUND WIRE 
    1. Remove the 2 bolts and ground wire.
      GTY605194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY 

    Refer to PROCEDURE - Step 26

  14. REMOVE NO. 2 FRAME CROSSMEMBER SUBASSEMBLY 

    Refer to PROCEDURE - Step 27

  15. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 28

  16. REMOVE TRANSFER ASSEMBLY 
    1. Tilt the transmission downward.
      GTY595384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure the cooling fan does not contact the fan shroud.

    2. Detach the 2 clamps and disconnect the transfer breather hose subassembly.
      GTY605192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. w/ Temperature Sensor:

      Detach the 3 clamps and disconnect the 3 connectors.

      GTY573019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. w/o Temperature Sensor:

      Detach the 3 clamps and disconnect the 2 connectors.

      GTY573020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Detach the 2 clamps.
      GTY573031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the bolt and bracket.
    7. Support the transfer assembly with a transmission jack.
      GTY573018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Secure the transfer assembly to the transmission jack using a belt, etc. to prevent it from falling.

    8. Remove the 8 bolts.
      GTY558804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      Be sure to perform this procedure with several people as the transfer assembly is very heavy.

    9. Pull the transfer assembly straight up and remove it from the transmission.
      NOTE:

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

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