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Home >> Toyota >> 2021 >> C-HR LE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) - Service Information (1 Of 2) >> Rear Door >> Disassembly [02/2017 - 10/2017] >> Procedure

Disassembly [02/2017 - 10/2017]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [02/2017 - 05/2018]

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - STEP 2

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [02/2017 - 10/2017]

  3. REMOVE REAR DOOR REAR FRAME BRACKET 
    1. Disengage the claws and clip to remove the rear door rear frame bracket as shown in the illustration.
      GTY749839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Using a moulding remover A, disengage the claws to remove the rear door inside handle bezel plug as shown in the illustration.
      GTY747965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL 
    1. Disengage the claws, clips and guides as shown in the illustration.
      GTY752686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    2. Disconnect the connector to remove the rear power window regulator switch assembly with rear door armrest base upper panel.
      GTY756266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Remove the 3 screws.
      GTY756267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws.
      GTY754462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hands Here
      Remove in this Direction
    3. Disengage the clips and guide as shown in the illustration.
    4. Disengage the claws as shown in the illustration.
      GTY770003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    5. Disengage the guides to disconnect the rear door inside locking cable assembly and rear door lock remote control cable assembly to remove the rear door trim board sub-assembly as shown in the illustration.
      GTY759976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly
      Remove in this Direction
  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Disengage the claw and guides to remove the front door inside handle sub-assembly.
      GTY756176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DOOR BELT REAR SEAL 
    1. Remove the rear door belt rear seal.
      GTY756177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP 
    1. Remove the rear door glass inner weatherstrip with the rear door belt seal as shown in the illustration.
      GTY742613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  10. REMOVE REAR DOOR BELT SEAL 
    1. Remove the rear door belt seal from the rear door glass inner weatherstrip as shown in the illustration.
      GTY740912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  11. REMOVE HOLE PLUG 
    1. Remove the 2 hole plugs.
      GTY771974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 2 REAR DOOR FRAME GARNISH 
    1. Remove the No. 2 rear door frame garnish.
      GTY746273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR DOOR TRIM BRACKET 
    1. Remove the 2 screws and rear door trim bracket.
      GTY756167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY 
    1. Remove the 4 screws and rear door inside panel reinforce sub-assembly.
      GTY746272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR DOOR SERVICE HOLE COVER 
    1. Remove the rear door service hole cover.
      GTY743134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Butyl Tape

      HINT: 

      Remove any remaining butyl tape from the rear door panel.

  16. REMOVE REAR DOOR CUSHION 
    1. Remove the 2 bolts.
      GTY769790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the hooks to remove the rear door cushion.
  17. REMOVE NO. 2 SEPARATOR DOOR STIFFENER CUSHION 
    1. Remove the 2 bolts.
      GTY764556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
    2. Peel back the double-sided tape.
    3. Disengage the guides to remove the No. 2 separator door stiffener cushion.
      NOTE:

      Remove any remaining double-sided tape from the rear door panel.

  18. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the 3 bolts and rear door check assembly.
      GTY747717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using a clip remover, disengage the clip (A) and other clips.
      GTY752407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clip (A)
      Double-sided Tape
    2. Remove the double-sided tape and rear door weatherstrip.
      NOTE:

      Remove any remaining double-sided tape from the rear door panel.

  20. REMOVE REAR DOOR WINDOW REAR LOWER FRAME SUB-ASSEMBLY 
    1. Remove the screw and 2 bolts.
      GTY771972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door window rear lower frame sub-assembly from the rear door glass run.
  21. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Disengage the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.
      GTY756164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      After separating the rear door glass sub-assembly, do not allow it to fall.

    2. Remove the rear door glass sub-assembly as shown in the illustration.
      NOTE:

      Do not damage the rear door glass sub-assembly.

      GTY756551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1)
      Remove in this Direction (2)
  22. REMOVE REAR DOOR FRAME GARNISH 
    1. Disengage the guides to remove the rear door frame garnish.
      GTY756183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
      GTY756182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY 
    1. Disconnect the connector.
      GTY742332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Temporary Bolt
    2. Loosen the temporary bolt.
      NOTE:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts and rear door window regulator assembly.
    4. Remove the temporary bolt from the rear door window regulator assembly.
  25. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass with rear door quarter window weatherstrip as shown in the illustration.
      GTY743617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  26. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP 
    1. Remove the rear door quarter window weatherstrip from the rear door quarter window glass.
      GTY756178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REAR DOOR BELT MOULDING ASSEMBLY 

    Refer to PROCEDURE - STEP 17

  28. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Disconnect the No. 1 rear door lock remote control cable assembly from the clamps.
      GTY771977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts.
      GTY756181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Peel back the double-sided tape.
      GTY874685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
    4. Disengage the claws from the rear door service hole as shown in the illustration to separate the rear door outside handle assembly together with the rear door outside handle cover as a single unit.
      GTY911950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Push
      WARNING:

      Be careful not to cut your hands or fingers on the edge of the rear door panel.

      HINT: 

      If your hands cannot fit, use a tool such as a screwdriver with its tip wrapped in protective tape to disengage the claws.

    5. Disengage the guide to disconnect the No. 1 rear door lock remote control cable assembly to remove the rear door outside handle assembly with the rear door outside handle cover.
      NOTE:

      Remove any remaining double-sided tape from the rear door panel.

      GTY756192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Disengage the clips and guide to remove the rear door outside handle cover.
      GTY769791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - STEP 11

  31. REMOVE REAR DOOR DUST PROOF SEAL 
    1. Remove the 3 rear door dust proof seals.
      GTY771980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE REAR SPEAKER ASSEMBLY 

    Refer to PROCEDURE - STEP 5

  33. REMOVE REAR DOOR PANEL CUSHION 
    1. Disengage the claws to remove the 2 rear door panel cushions.
      GTY756193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY 

    Refer to PROCEDURE - STEP 3

  35. REMOVE REAR DOOR OUTSIDE MOULDING 

    Refer to PROCEDURE - STEP 1

  36. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING 

    Refer to PROCEDURE - STEP 4

  37. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING 

    Refer to PROCEDURE - STEP 5

  38. REMOVE REAR DOOR LOWER OUTSIDE STRIPE 

    Refer to PROCEDURE - STEP 17

  39. REMOVE REAR DOOR OUTSIDE STRIPE 

    Refer to PROCEDURE - STEP 18

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