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Installation [10/2022 - ]: Procedure

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  1. INSTALL CYLINDER HEAD GASKET 
    1. GTY1108803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No. - -
      Front of Engine - -
      1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
      2. Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
        NOTE:
        • Make sure that the cylinder head gasket is installed in the correct orientation.
        • Remove any oil from the contact surfaces.
  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  3. INSTALL OIL COOLER PIPE GASKET 

    Refer to PROCEDURE - Step 1

  4. INSTALL OIL COOLER GASKET 

    Refer to PROCEDURE - Step 2

  5. INSTALL OIL COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  6. INSTALL SPARK PLUG 

    Refer to PROCEDURE - Step 1

  7. INSTALL HEATER WATER HOSE BRACKET 

    Refer to PROCEDURE - Step 6

  8. INSTALL NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 11

  9. INSTALL WATER INLET HOUSING 

    Refer to PROCEDURE - Step 12

  10. INSTALL WIRE HARNESS 

    Refer to PROCEDURE - Step 13

  11. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 1 [11/2023 - ]

  12. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  13. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 3 [11/2023 - ]

  14. INSTALL FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 4 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 4 [11/2023 - ]

  15. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 5 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 5 [11/2023 - ]

  16. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 20

  17. INSTALL TURBOCHARGER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 29

  18. INSTALL NO. 1 TURBO OIL OUTLET GASKET 

    Refer to PROCEDURE - Step 30

  19. INSTALL NO. 1 TURBO OIL PIPE 

    Refer to PROCEDURE - Step 31

  20. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 32

  21. INSTALL NO. 1 TURBO INSULATOR 

    Refer to PROCEDURE - Step 8

  22. INSTALL WATER OUTLET GASKET 

    Refer to PROCEDURE - Step 39

  23. INSTALL FRONT WATER BY-PASS JOINT 

    Refer to PROCEDURE - Step 40

  24. INSTALL WATER CONTROL VALVE 

    Refer to PROCEDURE - Step 1

  25. INSTALL INTAKE MANIFOLD WITH INTERCOOLER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  26. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 43

  27. CONNECT NO. 5 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 6

  28. CONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 7

  29. CONNECT NO. 4 TURBO WATER HOSE 

    Refer to PROCEDURE - Step 9

  30. CONNECT NO. 3 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 11

  31. CONNECT NO. 1 TURBO WATER HOSE 

    Refer to PROCEDURE - Step 13

  32. INSTALL DRIVE SHAFT BEARING BRACKET 

    Refer to PROCEDURE - Step 54

  33. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to INSTALLATION [10/2022 - ] 

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