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Removal [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [12/2015 - 08/2016]

  2. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  3. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 4

  4. REMOVE NO. 2 ENGINE UNDER COVER (for AWD) 

    Refer to PROCEDURE - Step 5

  5. DRAIN ENGINE COOLANT 

    See step  3

  6. REMOVE FAN AND GENERATOR V BELT 

    Refer to PROCEDURE - Step 3

  7. SEPARATE FRONT ENGINE MOUNTING INSULATOR ASSEMBLY 
    1. Remove the hole plugs.
    2. Remove the 3 nuts.
      GTY299456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SEPARATE ENGINE MOUNTING INSULATOR RH 
    1. Remove the hole plugs.
    2. Remove the 3 nuts.
      GTY299462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. SEPARATE REAR ENGINE MOUNTING INSULATOR ASSEMBLY 
    1. Remove the hole plugs.
    2. Remove the 2 nuts.
      GTY299460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 ENGINE MOUNTING STAY RH 

    Refer to PROCEDURE - Step 39

  11. REMOVE ENGINE MOVING CONTROL ROD BRACKET 

    Refer to PROCEDURE - Step 40

  12. REMOVE ENGINE MOVING CONTROL ROD 

    Refer to PROCEDURE - Step 41

  13. REMOVE NO. 2 ENGINE MOUNTING STAY RH 

    Refer to PROCEDURE - Step 7

  14. DISCONNECT NO. 2 RADIATOR HOSE 

    Refer to PROCEDURE - Step 32

  15. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH 
    1. Remove the 4 bolts.
      GTY870875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, loosen the bolt (A).
      • SST: 09249-37010 
    3. Using SST, loosen the bolt (B).
      • SST: 09961-00950 
    4. Place a wooden block between a jack and the engine.
      GTY888447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
      Placement Position
      NOTE:

      Make sure to set a jack as shown in the illustration. Do not place the jack on the oil pan.

    5. Jack up the engine slightly, and support the specified location with a safety stand.
      GTY911035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Placement Position
      NOTE:

      Do not jack up the engine excessively.

    6. Remove the 2 bolts and No. 1 front engine mounting bracket LH.
      GTY901396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Lift the engine so that bolt A passes above the No. 1 cooler refrigerant suction pipe.

    7. Lower the engine.
      NOTE:

      When lowering the jack, align the stud bolts of the engine mounting insulators with the bolt holes of the front frame assembly.

  16. REMOVE WATER INLET HOUSING 
    1. Disconnect the water hose.
      GTY914041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, nut and water inlet housing.
    3. Remove the water inlet housing gasket and water outlet pipe O-ring.
      GTY322742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE V-RIBBED BELT TENSIONER PULLEY 
    1. Remove the 5 mm bi-hexagon wrench.
    2. Using SST, remove the bolt, dust shield and V-ribbed belt tensioner pulley.
      • SST: 09961-00950 
      NOTE:
      • Do not turn the bolt labeled "L" counterclockwise.
      • Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged.
      GTY358503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

      HINT: 

      Plate diameter:

      Idler pulley cover plate: 33.6 mm (1.32 in.)

      No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

      GTY874509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SEPARATE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
      GTY895773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a union nut wrench, remove the 4 bolts and separate the water pump pulley from the water pump assembly.
      • SST: 09961-00950 

      HINT: 

      There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the water pump assembly.

  20. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 16 bolts, water pump assembly, water pump pulley and water pump gasket.
      GTY318655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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