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Removal [06/2015 - ]: Procedure

  1. REMOVE ROOF HEADLINING ASSEMBLY 

    Refer to REMOVAL [06/2015 - 11/2018] , or refer to REMOVAL [11/2018 - ]

  2. REMOVE NO. 1 AMPLIFIER ANTENNA ASSEMBLY 

    Refer to PROCEDURE - Step 2 [06/2015 - 11/2018] , or refer to PROCEDURE - Step 2 [11/2018 - ]

  3. REMOVE CENTER STOP LIGHT SET 

    Refer to REMOVAL [06/2015 - ]

  4. REMOVE REAR SEAT SHOULDER BELT COVER 

    Refer to PROCEDURE - Step 14 [06/2015 - 01/2018] , or refer to PROCEDURE - Step 14 [01/2018 - 11/2018] , or refer to PROCEDURE - Step 14 [11/2018 - ]

  5. DISCONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH 

    Refer to PROCEDURE - Step 15 [06/2015 - 01/2018] , or refer to PROCEDURE - Step 15 [01/2018 - 11/2018] , or refer to PROCEDURE - Step 15 [11/2018 - ]

  6. DISCONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH 

    HINT: 

    Use the same procedure for the LH side.

  7. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY 

    Refer to PROCEDURE - Step 17 [06/2015 - 01/2018] , or refer to PROCEDURE - Step 17 [01/2018 - 11/2018] , or refer to PROCEDURE - Step 17 [11/2018 - ]

  8. REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING LH 

    Refer to REMOVAL [06/2015 - ]

  9. REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING RH 

    HINT: 

    Use the same procedure for the LH side.

  10. REMOVE UPPER QUARTER WINDOW MOULDING LH 

    Refer to PROCEDURE - Step 1

  11. REMOVE UPPER QUARTER WINDOW MOULDING RH 

    HINT: 

    Use the same procedure for the LH side.

  12. REMOVE LUGGAGE COMPARTMENT DOOR WEATHERSTRIP 

    Refer to REMOVAL [06/2015 - ]

  13. REMOVE BACK WINDOW GLASS 
    NOTE:

    The back door glass may fall while performing this procedure. Therefore, use suction cups to hold the back window glass from the outside of the vehicle.

    1. Place protective tape on the main surface of the luggage compartment door hinge cover for the back window glass.
      GTY600720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
    2. Apply protective tape to the area around the installation position of the back window glass sub-assembly on the vehicle body to prevent it from being scratched.
      GTY560775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Protective Tape
    3. Disconnect the connectors.
    4. Using a knife, cut off the back window outside moulding as shown in the illustration.
      GTY571105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Back Window Glass
      *2 Back Window Moulding Outside
      *a Vehicle Body
      *b Cut
      NOTE:
      • Be careful not to damage or scratch the back window glass or vehicle body.
      • If the body panel is scratched, perform antirust treatment after removing the back window glass.
    5. When reusing the windshield glass:
      1. Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.
      GTY578190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      Protective Tape

      HINT: 

      Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

    6. Install the suction cups to the windshield glass.
    7. Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.
      GTY587919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 BACK WINDOW GLASS STOPPER
      *2 CONNECTOR
      *a Piano Wire
    8. Tie both wire ends to wooden blocks or similar objects that can serve as handles.
    9. Cut off the adhesive by pulling the piano wire around the windshield glass sub-assembly.
    10. Using suction cups, disengage the back window glass stoppers to remove the back window glass sub-assembly.
      NOTE:

      Make sure that the back door glass does not fall.

      GTY594718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A STOPPER for 1-piece Type *B STOPPER for 2-piece Type
      *1 BACK WINDOW GLASS STOPPER NO. 1 *2 NO. 2 BACK WINDOW GLASS STOPPER
      *3 BACK WINDOW GLASS - -
      NOTE:

      The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting off the adhesive.

  14. REMOVE BACK WINDOW OUTSIDE MOULDING 
    GTY544586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Back Side
    1. When reusing the back window glass:
      1. Using a scraper, remove the back window outside moulding.
        NOTE:
        • Be careful not to damage the back window glass.
        • Be sure to replace the back window outside moulding with a new one.
  15. REMOVE BACK WINDOW GLASS ADHESIVE DAM 
    GTY605647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Back Side
    1. When reusing the back window glass:
      1. Using a scraper, remove the back window glass adhesive dam.
        NOTE:
        • Be careful not to damage the back window glass.
        • Be sure to replace the back window glass adhesive dam with a new one.
  16. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 1-piece Type) 
    GTY582889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Back Side
    1. When reusing the back window glass:
      1. Using a scraper, remove the 2 No. 1 back window glass stoppers from the back side of the back window glass.
        NOTE:
        • Be careful not to damage the back window glass.
        • Be sure to replace the 1-piece type No. 1 back window glass stoppers with new 2-piece type No. 1 and No. 2 back window glass stoppers.
  17. REMOVE NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type) 
    GTY582890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Back Side
    1. When reusing the back window glass:
      1. Using a scraper, remove the 2 No. 2 back window glass stoppers from the back side of the back window glass.
        NOTE:
        • Be careful not to damage the back window glass.
        • Be sure to replace the No. 2 back window glass stoppers with new ones.
  18. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) 
    GTY588705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Remove in this Direction
    1. Remove the 2 No. 1 back window glass stoppers from the vehicle body.
      NOTE:

      Be sure to replace the No. 1 back window glass stoppers with new ones.