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Home >> Toyota >> 2017 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axle Hubs, Steering Knuckle & Differential (Service Information) (Except Hybrid) >> REAR AXLE CARRIER (for AWD) >> Removal [12/2013 - ] >> Procedure

Removal [12/2013 - ]: Procedure

  1. REMOVE REAR WHEEL 
  2. DRAIN BRAKE FLUID 
    NOTE:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. REMOVE REAR SUSPENSION ARM COVER 

    Refer to PROCEDURE - Step 2 , or refer to PROCEDURE - Step 2

  4. REMOVE REAR AXLE SHAFT NUT 

    See step  2

  5. REMOVE REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Using a union nut wrench, separate the rear flexible hose from the rear brake tube while holding the rear flexible hose with a wrench.
      NOTE:
      • Do not kink or damage the brake line.
      • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
      GTY448970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Brake Tube
      *2 Rear Flexible Hose
      Clip
    2. Remove the clip and separate the rear flexible hose.
    3. Remove the bolt and separate the rear flexible hose from the rear upper control arm assembly.
      GTY451407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts and rear disc brake caliper assembly with rear flexible hose.
  6. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG 

    Refer to PROCEDURE - Step 12

  7. REMOVE REAR DISC 

    Refer to PROCEDURE - Step 13

  8. SEPARATE REAR SPEED SENSOR 
    1. Remove the bolt and separate the rear speed sensor from the rear axle carrier sub-assembly.
      NOTE:
      • Prevent foreign matter from contacting the sensor tip.
      • Clean the speed sensor installation hole and the contact surfaces every time the speed sensor is removed.
      • Be careful not to damage the rear speed sensor.
      GTY432332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and separate the rear speed sensor from the rear trailing arm assembly.
      GTY455698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY 

    See step  10

  10. LOOSEN PARKING BRAKE ASSEMBLY 
    1. Loosen the nut to separate the parking brake assembly after removing the rear trailing arm assembly.
      GTY451398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR TRAILING ARM ASSEMBLY 

    Refer to PROCEDURE - Step 4

  12. SEPARATE PARKING BRAKE ASSEMBLY 
    1. Remove the nut and separate the parking brake assembly from the rear axle carrier sub-assembly.
      NOTE:

      Use wire or an equivalent tool to keep the parking brake assembly from hanging by the parking brake cable.

      GTY452263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR AXLE CARRIER SUB-ASSEMBLY 
    1. Support the rear No. 2 suspension arm assembly using a jack and wooden block.
      WARNING:

      Do not jack up the rear No. 2 suspension arm assembly too high as the vehicle may fall.

      NOTE:
      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.
      • Keep supporting the rear No. 2 suspension arm assembly until the installation of the rear axle carrier sub-assembly has been completed.
      GTY440924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
      *b Jack
    2. Remove the 2 bolts (A), and separate the rear axle carrier sub-assembly from the rear lower shock absorber bracket sub-assembly.
    3. Remove the bolt (B) and nut, and separate the rear upper control arm assembly from the rear axle carrier sub-assembly.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

    4. Remove the bolt (C) and nut, and separate the rear axle carrier sub-assembly from the rear No. 2 suspension arm assembly.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

    5. Remove the nut (D), spacer and rear axle carrier sub-assembly from the rear No. 1 suspension arm assembly.
      NOTE:

      Use wire or an equivalent tool to keep the rear drive shaft assembly from hanging down.

  14. REMOVE LOWER CONTROL ARM PIN 
    1. Secure the rear axle carrier sub-assembly in a vise using aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY436375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a hammer, remove the lower control arm pin from the rear axle carrier sub-assembly.