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Home >> Toyota >> 2017 >> Avalon XLE Plus >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (2GR-FE) (Service Information) (Except Hybrid) >> Engine Unit >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. REMOVE ENGINE HANGERS 
    1. Remove the 4 bolts and No. 1engine hanger and No. 2 engine hanger.
      GTY606455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      *a Bank 1
      *b Bank 2
  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 9

  3. REMOVE NO. 1 SURGE TANK STAY 
    1. Remove the bolt and No. 1 surge tank stay.
      GTY299645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE THROTTLE BODY BRACKET 
    1. Remove the bolt and throttle body bracket.
      GTY315590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 3

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH 
    1. Remove the bolt and No. 2 engine mounting stay RH.
      GTY294743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE INTAKE MANIFOLD 
    1. Uniformly loosen and remove the 6 bolts and 4 nuts.
      GTY562724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
    2. Remove the intake manifold and 2 gaskets.
  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 
    1. Uniformly loosen and remove the 6 nuts.
      GTY316937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the exhaust manifold sub-assembly RH (TWC: Front Catalyst) and gasket.
  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY320402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and No. 2 engine oil level dipstick guide.
    3. Remove the O-ring from the No. 2 engine oil level dipstick guide.
      GTY322058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 11

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 10

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 
    1. Uniformly loosen and remove the 6 nuts.
      GTY305820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the exhaust manifold sub-assembly LH (TWC: Front Catalyst) and gasket.
  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the 5 bolts and V-ribbed belt tensioner assembly.
      GTY146494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 TIMING GEAR COVER 
    1. Remove the 2 bolts and No. 2 timing gear cover.
      GTY308087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      GTY595454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
    2. Remove the 4 bolts and water pump pulley.
  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.
      GTY307914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 1 VACUUM SWITCHING VALVE 
    1. Remove the bolt and No. 1 vacuum switching valve.
      GTY299603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY 
    1. Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.
      GTY323519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE KNOCK CONTROL SENSOR 

    Refer to PROCEDURE - Step 2

  20. REMOVE KNOCK SENSOR WIRE 
    1. Disengage the 3 clamps and remove the knock sensor wire from the engine assembly.
      GTY315593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 
    1. Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.
      GTY384623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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