LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Prius C One >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axles (Service Information) >> Front Axle Hub >> Installation [11/2015 - ] >> Procedure

Installation [11/2015 - ]: Procedure

  1. INSTALL FRONT AXLE HUB BEARING 
    1. Using SST and a press, insert a new front axle hub bearing, with its magnetic rotor side facing the inside of the vehicle, until it reaches the end of the steering knuckle.
      • SST: 09950-60020 
        1. 09951-00720
      • SST: 09950-70010 
        1. 09951-07100
      GTY337806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      Inside of the Vehicle
      Magnetic Rotor Side
      NOTE:
      • Do not remove the inner race because the hub bearing is built into the oil seal.
      • Do not use bearings that have been removed.
      • Do not wipe off any grease that has been applied to new bearings.
      • Do not bring magnets close to the magnetic rotor surface of the bearing.
      • Keep the magnetic rotor surface of the bearing free of foreign matter.
  2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY 
    1. Using SST and a press, press the axle hub into the steering knuckle.
      • SST: 09608-32010 
      • SST: 09950-60010 
        1. 09951-00530
      • SST: 09950-70010 
        1. 09951-07100
      GTY709909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  3. INSTALL FRONT AXLE HUB HOLE SNAP RING 
    1. Using snap ring pliers, install a new front axle hub hole snap ring, as shown in the illustration.
      GTY704422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Speed Sensor Installation Gap
      NOTE:
      • Do not overlap the end of the snap ring and the installation hole in the front speed sensor on the steering knuckle side.
      • Do not damage the magnetic rotor surface of the bearing when installing the snap ring.
  4. INSTALL FRONT AXLE ASSEMBLY 
    1. Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
      GTY713850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      Toyota Body Grease W
      NOTE:

      Do not apply grease to the serrations or installation hole of the front speed sensor.

    2. Install the front axle assembly to the front shock absorber assembly with the 2 bolts and 2 nuts.

      Torque: 164 N*m (1672 kgf*cm, 121 ft.*lbf) 

      NOTE:

      When installing the nuts, keep the bolts from rotating.

      HINT: 

      The bolt can be inserted in either direction, however, make sure that they are installed in the same direction.

  5. INSTALL FRONT DRIVE SHAFT ASSEMBLY 
    1. Align the matchmarks on the front drive shaft assembly and front axle hub sub-assembly, and install the front drive shaft assembly to the front axle hub sub-assembly.
      GTY718536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Matchmark
      NOTE:

      Be careful not to damage the drive shaft boot or speed sensor rotor.

  6. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  7. CONNECT TIE ROD END SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  8. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  9. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  9

  10. TEMPORARILY INSTALL FRONT AXLE SHAFT NUT 
    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using a non-residue solvent.
      NOTE:
      • Be sure to perform this work even when using a new drive shaft.
      • Keep the threaded parts free of oil and foreign matter.
    2. Using a socket wrench (30 mm), while applying the brakes, temporarily install the front axle shaft nut.

      Torque: 216 N*m (2203 kgf*cm, 159 ft.*lbf) 

      NOTE:

      Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.

      HINT: 

      Keep depressing the brake pedal to prevent the drive shaft from rotating.

  11. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  4

  12. REMOVE FRONT DISC 

    Refer to PROCEDURE - Step 15

  13. INSPECT FRONT AXLE HUB BEARING LOOSENESS 

    See step  6

  14. INSPECT FRONT AXLE HUB RUNOUT 

    See step  7

  15. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  16. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  9

  17. INSTALL FRONT SPEED SENSOR 
    1. Install the front speed sensor wire and front flexible hose to the front shock absorber assembly with the bolt.

      Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf) 

      NOTE:

      Do not twist the front speed sensor and front flexible hose when installing it.

    2. Install the front speed sensor to the steering knuckle with the bolt.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      Do not twist the front speed sensor when installing it.

  18. INSTALL FRONT AXLE SHAFT NUT 
    1. Using a chisel and hammer, stake the front axle shaft nut.
      GTY329573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  19. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  20. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. Connect the cable to the negative (-) auxiliary battery terminal (Refer to PROCEDURE - Step 2 , or refer to PROCEDURE - Step 2 ).
    2. Connect the reservoir level switch connector.
    3. Clear the DTCs (Refer to DTC CHECK / CLEAR [11/2015 - ] ).
  21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (Refer to ADJUSTMENT [11/2015 - 06/2017] , or refer to ADJUSTMENT [06/2017 - ] )

  22. CHECK FOR SPEED SENSOR SIGNAL 

    (Refer to TEST MODE PROCEDURE [11/2015 - ] )