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Removal [11/2015 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Refer to PRECAUTION [11/2015 - 06/2017] , or refer to PRECAUTION [06/2017 - ] ).

  2. DISABLE BRAKE CONTROL 

    Refer to PROCEDURE - Step 2

  3. REMOVE FRONT WHEEL 
  4. DRAIN BRAKE FLUID 
    NOTE:

    If brake fluid leaks onto any painted surface, immediately clean it off.

  5. SEPARATE FRONT FLEXIBLE HOSE 
    1. Remove the union bolt and gasket, and separate the front flexible hose from the disc brake cylinder assembly.
      GTY725385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  6. REMOVE DISC BRAKE CYLINDER ASSEMBLY 
    1. Hold the front disc brake cylinder slide pin, and remove the 2 bolts and disc brake cylinder assembly.
      GTY728251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Hold
      *b Turn
  7. REMOVE FRONT DISC BRAKE PAD 
    1. Remove the 2 front disc brake pads from the front disc brake cylinder mounting.
      GTY739472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  8. REMOVE FRONT ANTI-SQUEAL SHIM KIT 
    1. Remove the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim from each front disc brake pad.
      GTY732203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Front No. 1 Anti-squeal Shim
      *2 Front No. 2 Anti-squeal Shim
    2. Remove the pad wear indicator plate from each front disc brake pad.
      GTY386229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  9. REMOVE FRONT DISC BRAKE FITTING KIT 
    1. Remove the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates from the front disc brake cylinder mounting.
      GTY702453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate
      NOTE:

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

  10. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN (for Lower Side) 
    1. Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting.
      GTY329161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  11. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING 
    1. Using a screwdriver with its tip wrapped with vinyl tape, remove the front disc brake cylinder slide bushing from the front disc brake cylinder slide pin (for Lower Side).
      GTY731903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Vinyl Tape
      NOTE:

      Do not damage the front disc brake cylinder slide pin (for Lower Side).

  12. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN (for Upper Side) 
    1. Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting.
      GTY327237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  13. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT 
    1. Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.
      GTY329150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  14. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING 
    1. Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.
      GTY329149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  15. REMOVE FRONT DISC 
    1. Remove the front disc.
      GTY705282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Matchmark

      HINT: 

      Put matchmarks on the disc and the axle hub.

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