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Installation [11/2015 - ]: Procedure

  1. INSTALL FRONT DISC 
    1. Align the matchmarks of the disc and axle hub, and install the front disc.
      GTY705282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Matchmark
      NOTE:

      When replacing the disc with a new one, select the installation position where the front disc has minimal runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING 
    1. Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque: 107 N*m (1089 kgf*cm, 79 ft.*lbf) 

  3. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.
      GTY343659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease

      HINT: 

      Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot.

    2. Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.
  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN (for Upper Side) 
    1. Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front disc brake cylinder slide pin.
      GTY326077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting.
    3. Push the front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.
  5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSHING 
    1. Apply a light layer of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin (for Lower Side).
      GTY334407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (for Lower Side).
  6. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN (for Lower Side) 
    1. Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front disc brake cylinder slide pin.
      GTY334406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting.
    3. Push the front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.
  7. INSTALL FRONT DISC BRAKE FITTING KIT 
    1. Install the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates to the front disc brake cylinder mounting.
      GTY704582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate
      NOTE:

      Be sure to install each front disc brake pad support plate in the correct position and direction.

  8. INSTALL FRONT ANTI-SQUEAL SHIM KIT 
    1. Install the pad wear indicator plate to each front disc brake pad.
      GTY386229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      NOTE:

      Install each pad wear indicator plate in the correct position and direction.

    2. Apply disc brake grease to both sides of each front No. 1 anti-squeal shim as shown in the illustration.
      GTY692211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *A Inner
      *B Outer
      Disc Brake Grease
      NOTE:
      • When replacing worn pads, the front anti-squeal shims must be replaced together with the pads.
      • Apply disc brake grease to the area that contacts the anti-squeal shims.
    3. Install the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim to each front disc brake pad.
      GTY732203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Front No. 1 Anti-squeal Shim
      *2 Front No. 2 Anti-squeal Shim
      NOTE:
      • Install the shims in the correct positions and directions.
      • Disc brake grease can seep out slightly from the area where the anti-squeal shim is installed.
      • Make sure that disc brake grease is not applied onto the lining surface.
  9. INSTALL FRONT DISC BRAKE PAD 
    1. Install the 2 front disc brake pads to the front disc brake cylinder mounting.
      GTY739472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      NOTE:

      There should be no oil or grease on the friction surfaces of the disc brake pads or the front disc.

  10. INSTALL DISC BRAKE CYLINDER ASSEMBLY 
    1. Hold the front disc brake cylinder slide pin, and install the disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.
      GTY691959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Hold
      *b Turn

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

  11. CONNECT FRONT FLEXIBLE HOSE 
    1. Connect the front flexible hose to the disc brake cylinder assembly with a new union bolt and a new gasket.
      GTY723750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a Lock Hole

      Torque: 30 N*m (310 kgf*cm, 22 ft.*lbf) 

      HINT: 

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  12. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. Connect the cable to the negative (-) auxiliary battery terminal (Refer to PROCEDURE - Step 2 , or refer to PROCEDURE - Step 2 ).
    2. Perform the following procedure if air bleeding is not necessary:
      1. Connect the reservoir level switch connector.
      2. Clear the DTCs (Refer to DTC CHECK / CLEAR [11/2015 - ] ).
  13. BLEED BRAKE LINE 

    Refer to PROCEDURE - Step 1

  14. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

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