Installation [11/2015 - 11/2016]: Procedure

See step  50

1. Using an engine sling device and engine lift, secure the engine assembly.
   NOTE:

   • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
   • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
2. Remove the engine assembly from the engine stand.

See step  2

See step  3

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

See step  8

Refer to PROCEDURE - Step 12

1. Install the No. 2 earth wire with the bolt.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

1. Install the radiator pipe clamp with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

2. Connect the No. 2 air fuel ratio sensor wire to the radiator pipe clamp.

1. Install the engine wire to the engine assembly with transaxle.

HINT: 

Perform this procedure only when replacement of the front engine mounting insulator is necessary.

1. Temporarily install the front engine mounting insulator with the 3 nuts.

HINT: 

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

1. Temporarily install the engine mounting insulator LH with the 3 nuts.

HINT: 

Perform this procedure only when replacement of the engine mounting insulator RH is necessary.

1. Temporarily install the engine mounting insulator RH with the 3 nuts.

HINT: 

Perform this procedure only when replacement of the rear engine mounting insulator assembly is necessary.

1. Temporarily install the rear engine mounting insulator with the 2 nuts.

1. Install the engine mounting insulator RH with the nut.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

2. Install the engine mounting insulator LH with the nut.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

3. Install the HV transaxle mass damper with the bolt.

   Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

4. Install the front engine mounting insulator with the bolt.

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

5. Install the rear engine mounting insulator assembly with the 3 bolts.

   Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

6. Engage the 2 clamps.
7. Fully tighten the 11 temporarily installed nuts of the engine mounting insulators.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Engine Mounting Insulator	*2	Engine Mounting Insulator RH
   *3	Engine Mounting Insulator LH	*4	Rear Engine Mounting Insulator

   Nut (A) 

   Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

   Nut (B) 

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

   HINT: 

   Perform this procedure only when replacement of the engine mounting insulators is necessary.

8. Install the 7 hole plugs to the front frame assembly.

   HINT: 

   Perform this procedure only when replacement of the engine mounting insulators is necessary.

1. Set the engine assembly with transaxle on the engine lifter.
   NOTE:

   • Using height adjustment attachments and plate lift attachments, place the engine assembly with transaxle horizontally.
   • To prevent the oil pan from deforming, do not place any attachments under the oil pan of the engine assembly with transaxle.
   • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.
2. Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger.
3. Install the wire harness bracket with the bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

4. Connect the wire harness to the wire harness bracket.
5. Install the engine assembly with transaxle to the vehicle.
   NOTE:

   • Do not raise the engine assembly with transaxle more than necessary. If the engine assembly with transaxle is raised excessively, the vehicle may also be lifted up.
   • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
   • While raising the engine assembly with transaxle into the vehicle, do not allow it to contact the vehicle.
6. Install the frame side plate RH and frame side plate LH with the 6 bolts and 2 nuts.

   Bolt (A) 

   Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

   Bolt (B) and Nut (A) 

   Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt
   	Nut

7. Install the front suspension member rear brace RH and front suspension member rear brace LH with the 6 bolts and 2 nuts.

   Bolt (C) 

   Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

   Bolt (D) and Nut (B) 

   Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) 

   HINT: 

   Perform "Inspection After Repair" after replacing the engine assembly.

   Refer to INITIALIZATION [02/2014 - 11/2016]

1. Install the flywheel housing under cover with the 2 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Install the No. 1 exhaust pipe support bracket with the 2 nuts.

   Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

1. Connect the transmission control cable assembly to the No. 2 transmission control cable bracket and 2 No. 3 transmission control cable brackets.
2. Install a new clip to the No. 1 transmission control cable bracket.
3. Connect the transmission control cable assembly to the No. 1 transmission control cable bracket.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Claw A
   *b	Claw B
   *c	Transmission Control Cable Assembly

   NOTE:

   • Make sure that the claws A on the clip are securely fit into the No. 1 transmission control cable bracket holes.
   • Make sure that the transmission control cable assembly is securely engaged to the claws B of the clip.
4. Connect the transmission control cable assembly to the transmission control shaft lever with the nut.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   NOTE:

   Before connecting the transmission control cable assembly, check that the shift lever position sensor and the shift lever are in neutral.

Refer to INSTALLATION [02/2014 - ]

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 13

1. Push the fuel tube connector onto the fuel main tube until the fuel tube connector makes a "click" sound.
   NOTE:

   • Check that there is no damage or foreign matter on the fuel tube connector.
   • After connecting, check that the fuel tube connector and the fuel main tube are securely connected by pulling on them.
2. Install the No. 1 fuel pipe clamp.

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

1. Connect the No. 3 earth wire with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the engine wire with the bolt.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

3. Engage the 5 clamps.
4. Engage the clamp to connect the engine wire to the engine room relay block assembly.
5. Connect the 3 connectors.

Refer to INSTALLATION [02/2014 - 11/2016]

HINT: 

Perform this procedure only when replacement of the engine moving control rod or No. 3 engine mounting stay RH is necessary.

1. Temporarily install the No. 3 engine mounting stay RH and engine moving control rod to the engine moving control rod bracket with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Engine Moving Control Rod
   *2	No. 3 Engine Mounting Stay RH
   *3	Engine Moving Control Rod Bracket

2. Tighten the bolt (A).

   Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf) 

1. When replacing the engine moving control rod or No. 3 engine mounting stay RH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the engine moving control rod bracket with engine moving control rod with the 4 bolts.

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      NOTE:

      Temporarily tighten the bolt (A), (B), (C) and (D), and then fully tighten the 4 bolts in the order of (A), (B), (C) and (D).

   2. Using SST and a union nut wrench (14 mm), tighten the bolt.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Union Nut Wrench
      *b	Fulcrum Length of 25 mm (0.984 in.)
      *c	Fulcrum Length of 150 mm (5.91 in.)
      *d	Fulcrum Length of 255 mm (10.0 in.)

      without SST 

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      with SST [Reading of Torque wrench] 

      Torque: 30.8 N*m (314 kgf*cm, 23 ft.*lbf) 

      • SST: 09961-00950 

      HINT: 

      • This torque value is effective when SST is parallel to the torque wrench.
      • The "with SST" torque value is effective when using SST and union nut wrench with a fulcrum length of 175 mm (6.89 in.).
      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 255 mm (10.0 in.).
      • If using a torque wrench with a different length, or connecting the torque wrench, SST and union nut wrench at an angle, refer to the alternate torque values.

        Refer to PRECAUTION [02/2014 - 11/2016]

2. When not replacing the engine moving control rod or No. 3 engine mounting stay RH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the engine moving control rod bracket with engine moving control rod with the 4 bolts.

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      NOTE:

      Temporarily tighten the bolt (A), (B), (C) and (D), and then fully tighten the 4 bolts in the order of (A), (B), (C) and (D).

1. Install the No. 2 engine mounting stay RH with the bolt.

   Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

2. Install the 2 nuts.

   Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

1. Install the reservoir bracket with the 2 nuts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

2. Engage the 3 clamps to connect the No. 2 earth wire to the reservoir bracket.
3. Install the 2 bolts.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

1. Install the brake master cylinder reservoir assembly with the 2 nuts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Engage the clamp to connect the wire harness to the brake master cylinder reservoir assembly.

1. Connect the fuel vapor feed hose assembly to the purge valve (purge VSV) and slide the clip to secure it.

1. Connect the No. 3 air conditioning accessory assembly to the water inlet pipe and slide the clip to secure it.

1. Connect the water hose sub-assembly to the water outlet and slide the clip to secure it.

1. Connect the No. 2 radiator hose to the water inlet and slide the clip to secure it.
2. Engage the clamp and connect the No. 2 radiator hose.

1. Connect the No. 1 radiator hose to the water outlet and slide the clip to secure it.
2. Install the No. 1 radiator hose to the radiator pipe clamp.

1. Connect the No. 3 motor cooling hose and slide the clip to secure it.

1. Connect the No. 1 motor cooling hose and slide the clip to secure it.

1. Install the inverter tray bracket sub-assembly with the 5 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

   NOTE:

   Temporarily tighten the bolt (A) and (E), and then fully tighten the 5 bolts in the order of (B), (A), (C), (D) and (E).

2. Engage the 2 clamps to connect the water by-pass hose.

Refer to INSTALLATION [02/2014 - 11/2016]

Refer to INSTALLATION [02/2014 - ]

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to ON-VEHICLE INSPECTION [02/2014 - 11/2016]

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

See step  8

See step  9

See step  11

Refer to PROCEDURE - Step 1

Refer to ADJUSTMENT [02/2014 - ]

Refer to ADJUSTMENT [02/2014 - 11/2016]

1. Engage the 4 retainers to install the V-bank cover sub-assembly.

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

1. Install the front fender apron seal LH with the 2 bolts and clip.

1. Install the front fender apron seal RH with the 2 bolts and clip.

1. Install the front fender liner LH with the 3 screws and 3 clips.

1. Install the front fender liner RH with the 3 screws and 3 clips.

Refer to PROCEDURE - Step 14

1. Install the No. 2 engine under cover with the 2 bolts, 2 screws and clip.

1. Install the No. 1 engine under cover with the 8 bolts, 6 screws and 3 clips.

Refer to TEST MODE PROCEDURE [02/2014 - 11/2016]