Installation [12/2013 - 11/2015]: Procedure

1. Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Oil Pump Gasket
   *2	Oil Hole Cover Gasket

2. Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.
3. Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Drive Rotor Spline
   *2	Crankshaft Timing Sprocket

4. Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	3.0 mm or more	*b	7.0 mm or more
   *c	13.0 mm or more	-	-

   Seal Packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.

   Seal Packing Application Chart

   Area	Seal Packing Diameter (Round)	Distance from Edge of Cover to Center of Seal Packing	Seal Packing Application Length
   	Seal Packing Dimension (Flat)
   Dashed Line	2.5 to 3.5 mm (0.0984 to 0.0138 in.)	2.5 mm (0.0984 in.)	-
   	-
   A - A	2.5 to 3.5 mm (0.0984 to 0.0138 in.)	2.5 mm (0.0984 in.)	-
   	-
   B - B	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	28 mm (1.10 in.)
   	7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker
   C - C	7.0 mm (0.276 in.)	5.0 mm (0.197 in.)	25 mm (0.984 in.)
   	13.0 mm (0.512 in.) or wider and 3.0 mm (0.118 in.) or thicker
   D - D	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	26 mm (1.02 in.)
   	7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker
   E	2.5 to 3.5 mm (0.0984 to 0.0138 in.)	3.0 mm (0.118 in.)	-
   	-

   NOTE:

   • Clean the surfaces with non-residue solvent before applying seal packing.
   • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
   • After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.
   • Do not add oil for at least 2 hours after installation.
   • Do not start the engine for at least 2 hours after installation.
5. Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.
   Fig 1: Timing Cover Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Nut	-	-
   *a	Torque	*b	Tightening Order

   Bolt Length

   Item	Length	Thread Diameter
   Bolt (A)	30 mm (1.18 in.)	8 mm (0.315 in.)
   Bolt (B)	35 mm (1.38 in.)	10 mm (0.394 in.)
   Bolt (C)	45 mm (1.77 in.)	8 mm (0.315 in.)

   NOTE:

   Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

6. Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.

   Bolt (A), (C) and Nut 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   Bolt (B) 

   Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

1. Install the engine mounting bracket RH with the 5 bolts in the order shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (1), (2) and (3) 

   Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

   Bolt (4) and (5) 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   NOTE:

   After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 46

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 50

Refer to PROCEDURE - Step 19

Refer to PROCEDURE - Step 2

Refer to INSTALLATION [12/2013 - 11/2016]