Installation [02/2014 - 11/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.

INSTALL STUD BOLT

HINT:

If a stud bolt is deformed or the threads are damaged, replace it.

Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL INTAKE MANIFOLD

Install 2 new intake manifold to head gaskets to the cylinder head sub-assembly LH and RH.
NOTE:
- Align the port holes of the gaskets and cylinder head sub-assembly LH and RH.
- Make sure that the gaskets are installed in the correct direction.
Temporarily install the intake manifold to the cylinder head sub-assembly LH and RH with the 6 bolts and 4 nuts.

Tighten the 6 bolts and 4 nuts in the order shown in the illustration.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig 1: Intake Manifold Tightening Sequence

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

	Bolt
	Nut

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 2
CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 3
INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side)
1. Install the No. 2 engine mounting stay RH to the intake manifold with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting Stay Side)
Refer to PROCEDURE - Step 34 , or refer to PROCEDURE - Step 33
INSTALL EGR DELIVERY CHAMBER
1. Install a new No. 2 intake manifold gasket to the intake manifold.
2. Install the EGR delivery chamber to the intake manifold.
3. Connect the EGR valve assembly connector.
4. Connect the No. 7 water by-pass hose and No. 8 water by-pass hose to the EGR valve assembly and slide the 2 clips to secure them.
INSTALL NO. 2 EGR PIPE
Refer to PROCEDURE - Step 2
INSTALL RESERVOIR BRACKET
Refer to PROCEDURE - Step 35 , or refer to PROCEDURE - Step 34
INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
Refer to PROCEDURE - Step 36 , or refer to PROCEDURE - Step 35

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTE:

Do not apply oil to the bolts as listed below:

Oil Application Prohibited Bolt and Nut
Bolt and Nut for Intake Air Surge Tank Assembly and Intake Manifold
Bolt for No. 1 Surge Tank Stay and Intake Air Surge Tank Assembly
Bolt for Throttle Body Bracket and Intake Air Surge Tank Assembly

Install 3 new air surge tank to intake manifold gaskets to the intake air surge tank assembly.
Temporarily install the intake air surge tank assembly to the intake manifold with the 4 bolts and 2 nuts.

Using a 5 mm hexagon socket wrench, tighten the 4 bolts and 2 nuts in the order shown in the illustration.

Fig 2: Intake Air Surge Tank Assembly Tightening Sequence

	Bolt
	Nut

Bolt

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)

Nut

Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)

Install the throttle body bracket to the intake air surge tank assembly and cylinder head cover sub-assembly with the 2 bolts in the order shown in the illustration.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Install the No. 1 surge tank stay to the intake air surge tank assembly and cylinder head cover sub-assembly with the 2 bolts in the order shown in the illustration.

Fig 3: Throttle Body Bracket Tightening Sequence
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
Engage the wire harness clamp to the No. 1 surge tank stay.
Connect the manifold absolute pressure sensor connector.
Connect the ventilation hose to the intake air surge tank assembly and slide the clip to secure it.
Engage the 5 clamps and install the engine wire to the vehicle body.
Connect the No. 1 fuel vapor feed hose to the intake air surge tank assembly.

INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to INSTALLATION [02/2014 - 11/2016]
INSPECT FOR FUEL LEAK
Refer to PROCEDURE - Step 1