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Home >> Toyota >> 2016 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 109 (Emission Control System (2GR-FXE) - Service Information - (Hybrid)) >> EGR Cooler >> Installation [02/2014 - 11/2016] >> Procedure

Installation [02/2014 - 11/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL EGR COOLER ASSEMBLY 
    1. Install the EGR cooler bracket to the EGR cooler assembly with the 2 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Install a new EGR inlet gasket, EGR cooler assembly and EGR cooler bracket to the cylinder head cover sub-assembly and No. 1 EGR pipe with the 5 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    3. Connect the No. 6 water by-pass hose and No. 7 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
  2. INSTALL NO. 2 EGR PIPE 
    1. Fig 1: Tightening Sequence Of No. 2 EGR Pipe, EGR Valve Assembly And EGR Cooler Assembly
      GTY442353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install a new EGR valve gasket, new No. 2 EGR pipe gasket and No. 2 EGR pipe to the EGR valve assembly and EGR cooler assembly with the 2 nuts and 2 bolts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL RESERVOIR BRACKET 

    Refer to PROCEDURE - Step 35 , or refer to PROCEDURE - Step 34

  4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 

    Refer to PROCEDURE - Step 36 , or refer to PROCEDURE - Step 35

  5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to INSTALLATION [02/2014 - 11/2016]