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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Body & Frame >> Seats >> SEATS (SERVICE INFORMATION) (2 of 2) (HYBRID) >> FRONT SEAT ASSEMBLY (for Manual Seat) >> Reassembly [02/2014 - 11/2016] >> Procedure

Reassembly [02/2014 - 11/2016]: Procedure

  1. INSTALL SEAT ADJUSTER COVER CAP 
    1. Install the 2 seat adjuster cover caps.
      GTY447487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 SEAT WIRE (w/ Seat Heater System) 
    1. Engage each claw and each clamp to install the No. 1 seat wire.
  3. INSTALL FRONT SEAT WIRE 
    1. Engage each claw and each clamp to install the front seat wire.
  4. INSTALL SEAT TRACK ADJUSTING HANDLE 
    1. Engage the 2 springs to install the seat track adjusting handle.
      GTY447332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RH SEAT FRONT SEAT CUSHION EDGE PROTECTOR LH 
    1. Engage the 3 claws and guide to install the RH seat front seat cushion edge protector LH.
      GTY424557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL RH SEAT FRONT SEAT CUSHION EDGE PROTECTOR RH 

    HINT: 

    Use the same procedure as for the LH side.

  7. INSTALL FRONT SEAT AIRBAG SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 1

  8. INSTALL FRONT SEAT CUSHION HEATER ASSEMBLY (w/ Seat Heater System) 

    Refer to PROCEDURE - Step 1

  9. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER 
    1. Using hog ring pliers, install the separate type front seat cushion cover to the separate type front seat cushion pad with 18 new hog rings.
      GTY447488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the separate type front seat cushion cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seat cushion cover.
    2. Using hog ring pliers, install 2 new hog rings.
      GTY447486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the separate type front seat cushion cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seat cushion cover.
  10. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER WITH PAD 
    1. Engage the 11 hooks to install the separate type front seat cushion cover with pad.
      GTY424550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Seat Heater System:
      1. Engage the 3 clamps.
        GTY423579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT SEATBACK HOOK 
    1. Install the 2 front seatback hooks to the separate type front seatback spring assembly.
      GTY455529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 claws.
      GTY447501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT SEATBACK EDGE PROTECTOR 
    1. Engage each claw to install the 2 front seatback edge protectors.
      GTY449496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT SEAT AIRBAG ASSEMBLY 

    Refer to PROCEDURE - Step 1

  14. INSTALL FRONT SEATBACK HEATER ASSEMBLY (w/ Seat Heater System) 

    Refer to PROCEDURE - Step 1

  15. INSTALL SEPARATE TYPE FRONT SEATBACK COVER 
    1. Using hog ring pliers, install the separate type front seatback cover to the separate type front seatback pad with 2 new hog rings.
      GTY447492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the separate type front seatback cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seatback cover.
    2. GTY447498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using hog ring pliers, install 4 new hog rings.

      NOTE:
      • Be careful not to damage the separate type front seatback cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seatback cover.
  16. INSTALL SEPARATE TYPE FRONT SEATBACK COVER WITH PAD 
    1. Install the separate type front seatback cover with pad.
  17. INSTALL FRONT SEAT HEADREST SUPPORT ASSEMBLY 
    1. GTY429714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Engage each claw to install the 2 front seat headrest support assemblies.

    2. Engage the 3 brackets and install the 2 nuts.
      GTY443487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bracket

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      NOTE:
      • For vehicles with a front seat airbag assembly, the separate type front seatback cover with pad must be securely installed. Otherwise, the front seat airbag assembly may not deploy properly.
      • Make sure that the strap is not twisted after installing the nut.
      • Install the brackets securely.
    3. GTY447500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Return the separate type front seatback cover to its original position.

    4. GTY455612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using hog ring pliers, install 2 new hog rings.

      NOTE:
      • Be careful not to damage the separate type front seatback cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seatback cover.
    5. GTY447496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using hog ring pliers, install 3 new hog rings.

      NOTE:
      • Be careful not to damage the separate type front seatback cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seatback cover.
    6. GTY427299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using hog ring pliers, install 7 new hog rings.

      NOTE:
      • Be careful not to damage the separate type front seatback cover.
      • Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seatback cover.
  18. INSTALL SEPARATE TYPE FRONT SEATBACK ASSEMBLY 
    1. Engage the 4 guides to install the separate type front seatback assembly to the separate type front seat cushion assembly.
      GTY447377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 bolts.

      Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

    3. w/ Seat Heater System:
      1. Engage the clamp.
        GTY447489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the connector.
    4. Engage the claw and 3 clamps to install the front seat airbag assembly wire harness.
      GTY432023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Seat Clamp
    5. Install the front seat airbag assembly wire harness to the seat clamp.
    6. Engage the fastener to secure the front seat airbag assembly wire harness.
      GTY435908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fastener
    7. Engage the 2 hooks.
      GTY447338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL FRONT SEAT INNER CUSHION SHIELD 
    1. Engage the claw and guide to install the front seat inner cushion shield.
      GTY450567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw and 4 guides.
      GTY424566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL FRONT SEAT CUSHION SHIELD 
    1. Engage the claw, guide and 2 clips to install the front seat cushion shield.
      GTY424567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw and 4 guides.
      GTY424559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL RECLINING ADJUSTER RELEASE HANDLE 
    1. Engage the claw to install the reclining adjuster release handle.
      GTY441870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. CONNECT SEPARATE TYPE FRONT SEATBACK COVER 
    1. GTY447329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Connect the rubber band of the separate type front seatback cover.

  23. INSTALL FRONT SEAT INNER BELT ASSEMBLY RH 

    Refer to PROCEDURE - Step 1

  24. INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (w/ Seat Heater System) 

    Refer to PROCEDURE - Step 1

  25. INSTALL OCCUPANT DETECTION ECU 

    Refer to PROCEDURE - Step 1