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Removal [08/2015 - ]: Procedure

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [08/2015 - 08/2019] , or refer to INITIALIZATION [08/2019 - 08/2022] , or refer to INITIALIZATION [08/2022 - ] ).

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL 
  3. REMOVE BATTERY CLAMP 
    1. Loosen the 2 nuts and remove the battery clamp.
      GTY226972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BATTERY 
  5. REMOVE BATTERY TRAY 
  6. REMOVE V-BANK COVER 

    Refer to PROCEDURE - Step 10

  7. REMOVE FAN AND GENERATOR V BELT 

    Refer to PROCEDURE - Step 1

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. For Integrated Type:

      Remove the bolt and No. 2 idler pulley.

      GTY226973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. For Separate Type:

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate.

  9. REMOVE WIRING HARNESS CLAMP BRACKET 
    1. Detach the clamp.
      GTY231045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and wiring harness clamp bracket.
  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 17

  11. REMOVE GENERATOR ASSEMBLY 
    1. Open the terminal cap.
      GTY190981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and disconnect the wire harness from terminal B.
    3. Disconnect the generator connector from the generator assembly.
    4. Remove the 2 bolts and disconnect the wire harness.
      GTY190982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disconnect the wire harness clamp.
      GTY186147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the bolt and disconnect the generator bracket.
    7. Remove the 2 bolts and generator assembly.
      GTY186148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the bolt and generator bracket.
      GTY186150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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