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Oil Pump: Installation

  1. INSTALL OIL PUMP ASSEMBLY 
    1. Install a new gasket and the oil pump with the 3 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  2. CONNECT INLET HEATER WATER HOSE  (See INSTALLATION )
  3. CONNECT OUTLET HEATER WATER HOSE  (See INSTALLATION )
  4. CONNECT NO. 1 RADIATOR HOSE  (See INSTALLATION )
    Fig 1: Locating Oil Pump Bolts
    G05134689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 2 CHAIN SUB-ASSEMBLY  (See INSTALLATION )
  6. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET  (See INSTALLATION )
  7. INSTALL NO. 1 CHAIN VIBRATION DAMPER  (See INSTALLATION )
  8. INSTALL CHAIN SUB-ASSEMBLY  (See INSTALLATION )
  9. INSTALL CHAIN TENSIONER SLIPPER  (See INSTALLATION )
  10. INSTALL TIMING CHAIN GUIDE  (See INSTALLATION )
  11. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE  (See INSTALLATION )
  12. INSTALL TIMING CHAIN COVER OIL SEAL 
    1. Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge.

      SST 09223-22010 

      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap the oil seal at an angle.
    2. Apply MP grease to the lip of the oil seal.
      Fig 2: Tapping Timing Chain Cover Oil Seal
      G06009456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY 
    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block.
    2. Apply seal packing (Diameter 4.0 to 4.5 mm (0.157 to 0.177 in.)) as shown in the illustration.

      Seal packing: 

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent 

      Fig 3: Identifying Seal Packing Applying Area
      G06009457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any oil from the contact surfaces.
      • Install the chain cover within 3 minutes of applying seal packing.
      • Do not add engine oil for at least 2 hours after installing the chain cover.
    3. Apply a continuous bead of seal packing as shown in the illustration.
      Fig 4: Identifying Seal Packing Applying Areas On Timing Chain Cover
      G06042824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent 

      NOTE:
      • Remove any oil from the contact surface.
      • Install the chain cover within 3 minutes of applying seal packing.
      • Do not add engine oil for at least 2 hours after installing the chain cover.
    4. Apply adhesive to the threads of the bolt A.

      Seal packing: 

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

    5. Temporarily install the timing chain cover with the 12 bolts and 2 nuts.

      Bolt Length 

      TIMING CHAIN COVER BOLT LENGTH

      Item Length
      Bolt A 30 mm (1.18 In.) length for 10 mm head
      Bolt B 30 mm (1.18 in.) length for 12 mm head
      Bolt C 40 mm (1.57 in.) length for 14 mm head
      Fig 5: Locating Timing Chain Cover Bolts And Nuts
      G06009459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Temporarily install the transverse-engine engine mounting bracket with the 3 bolts.
    7. Fully tighten the timing chain cover with the 15 bolts and 2 nuts as shown in the illustration.
      Fig 6: Locating Engine Mounting Bracket Bolts
      G05387105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 7: Locating Timing Chain Cover Bolts And Nuts Tightening Order
      G06009461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: Bolt A 

      9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Bolt B 

      25 N*m (255 kgf*cm, 18 ft.*lbf) 

      Bolt C 

      55 N*m (561 kgf*cm, 41 ft.*lbf) 

      Nut 

      11 N*m (112 kgf*cm, 8 ft.*lbf) 

    8. Using an E10 "TORX" socket, install the stud bolt for the V-ribbed belt tensioner.

      Torque: 22 N*m (220 kgf*cm, 16 ft.*lbf) 

  14. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY  (See INSTALLATION )
  15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY  (See INSTALLATION )
  16. INSTALL CRANKSHAFT PULLEY  (See INSTALLATION )
    Fig 8: Removing/Installing V-Ribbed Belt Tensioner Stud Bolt
    G06009437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL OIL PAN SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL CRANKSHAFT POSITION SENSOR  (See INSTALLATION )
  19. INSTALL IDLER PULLEY SUB-ASSEMBLY  (See INSTALLATION )
  20. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH  (See INSTALLATION )
  21. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY  (See INSTALLATION )
  22. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  (See INSTALLATION )
  23. INSTALL NO. 2 MANIFOLD STAY  (See INSTALLATION )
  24. INSTALL MANIFOLD STAY  (See INSTALLATION )
  25. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR  (See INSTALLATION )
  26. INSTALL INTAKE MANIFOLD  (See INSTALLATION )
  27. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY  (See INSTALLATION )
  28. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  (See INSTALLATION )
  29. CONNECT FUEL MAIN TUBE  (See INSTALLATION )
  30. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE  (See INSTALLATION )
  31. INSTALL ENGINE OIL LEVEL DIPSTICK 
  32. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY  (See INSTALLATION )
  33. INSTALL SPARK PLUG  (See INSTALLATION )
  34. INSTALL IGNITION COIL ASSEMBLY  (See INSTALLATION )
  35. INSTALL THROTTLE BODY ASSEMBLY  (See INSTALLATION )
  36. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE  (See INSTALLATION )
  37. INSTALL RADIATOR RESERVE TANK ASSEMBLY  (See INSTALLATION )
  38. INSTALL GENERATOR ASSEMBLY  (See INSTALLATION )
  39. INSTALL V-RIBBED BELT  (See INSTALLATION )
  40. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  41. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 2WD)  (See INSTALLATION )
  42. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 4WD)  (See INSTALLATION )
  43. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  44. ADD ENGINE OIL  (See REPLACEMENT  )
  45. ADD ENGINE COOLANT  (See COOLANT )
  46. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION )
  47. INSPECT FOR COOLANT LEAK  (See COOLING SYSTEM )
  48. INSPECT FOR OIL LEAK 
  49. INSPECT FOR EXHAUST GAS LEAK 
  50. INSPECT IGNITION TIMING  (See ENGINE )
  51. INSPECT ENGINE IDLING SPEED  (See ON-VEHICLE INSPECTION )
  52. INSPECT COMPRESSION  (See ON-VEHICLE INSPECTION )
  53. INSPECT CO/HC  (See ON-VEHICLE INSPECTION )
  54. INSTALL SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar)  (See FRONT STRUT BAR )
  55. INSTALL OUTER COWL TOP PANEL  (See INSTALLATION )
  56. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  57. INSTALL COWL TOP VENTILATOR LOUVER LH  (See INSTALLATION )
  58. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  59. INSTALL HOOD TO COWL TOP SEAL  (See INSTALLATION )
  60. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  61. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  62. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
  63. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  64. INSTALL ENGINE UNDER COVER LH 
  65. INSTALL ENGINE UNDER COVER RH 
  66. INSTALL FRONT WHEEL RH 
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