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Engine Unit: Installation

  1. INSTALL RADIO SETTING CONDENSER 
    1. Install the condenser with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR  (See INSPECTION )
  3. INSTALL OIL PRESSURE SWITCH  (See INSTALLATION )
  4. INSTALL KNOCK SENSOR  (See INSTALLATION )
    Fig 1: Locating Radio Setting Condenser
    G04974190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL IGNITION COIL ASSEMBLY  (See INSTALLATION )
  6. INSTALL NO. 1 WATER BY-PASS PIPE 
    1. Install a new gasket and the pipe with the bolt and 2 nuts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 2: Locating No. 1 Water By-Pass Pipe Nuts And Bolt
      G05387363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL ENGINE OIL DIPSTICK GUIDE  (See INSTALLATION )
  8. INSTALL ENGINE OIL DIPSTICK 
  9. INSTALL THERMOSTAT  (See INSTALLATION )
  10. INSTALL WATER INLET  (See INSTALLATION )
  11. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY  (See INSTALLATION )
  12. INSTALL NO. 2 MANIFOLD STAY  (See INSTALLATION )
  13. INSTALL MANIFOLD STAY  (See INSTALLATION )
  14. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  (See INSTALLATION )
  15. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR 
    1. Install the No. 1 intake manifold insulator onto the cylinder block.
  16. INSTALL INTAKE MANIFOLD  (See INSTALLATION )
  17. INSTALL FUEL INJECTOR ASSEMBLY  (See INSTALLATION )
  18. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  (See INSTALLATION )
Fig 3: Identifying No. 1 Intake Manifold Insulator
G04974176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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