Air Cleaner And Hose: Installation

INSTALL INTAKE AIR RESONATOR
1. Tighten the bolt to install the intake air resonator.
Fig 1: Locating Bolt And Intake Air Resonator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR CLEANER HOSE
1. Align the tab on the air cleaner cap with the groove on the air cleaner hose and tighten the bolt.
  HINT:
  - A = 30°
  - B = 11 to 14 mm (0.433 in. to 0.551 in.)
  Fig 2: Identifying Tab On Air Cleaner Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 INTAKE AIR CONTROL VALVE ASSEMBLY
1. Engage the 2 claws and install the No. 3 intake air control valve assembly.
Fig 3: Identifying Claws And Install No. 3 Intake Air Control Valve Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
1. Install the air cleaner case with the 3 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
2. Connect the hose and connector.
Fig 4: Locating Bolts, Hose And Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
1. Install the air cleaner filter element, align the groove on the air cleaner hose with the throttle body alignment tab and tighten the clamp as shown in the illustration.
  HINT:
  - A = 30°
  - B = 11 to 14 mm (0.433 in. to 0.551 in.)
2. Install the air cleaner cap with the 2 bolts and clips
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 5: Locating Air Cleaner Cap With Bolts And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the 3 vacuum hoses.
  
  Fig 6: Locating Vacuum Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the mass air flow meter connector.
5. Connect the No. 2 ventilation hose and fuel vapor feed hose assembly.
Fig 7: Locating No. 2 Ventilation Hose And Fuel Vapor Feed Hose Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR CLEANER INLET
1. Install the No. 1 air cleaner inlet with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) [A]
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) [B]
2. Connect the 2 vacuum hoses.
Fig 8: Locating No. 1 Air Cleaner Inlet And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 AIR CLEANER INLET
1. Install the No. 2 air cleaner inlet with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
2. Connect the 2 vacuum hoses and harness clamps.
INSTALL BATTERY
NOTE: When reconnected the cable, some systems need to be initialized. (See INITIALIZATION ).

Fig 9: Locating Bolts And No. 2 Air Cleaner Inlet
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the battery tray and battery.
2. Install the battery clamp with the bolt and nut.
  Torque: Bolt
  
  5.4 N*m (55 kgf*cm, 47 in.*lbf)
  
  Nut A
  
  5.4 N*m (55 kgf*cm, 47 in.*lbf)
  
  Fig 10: Locating Battery Clamp With Bolt And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the positive battery terminal, and tighten the nut.
  Torque: Nut B
  
  6.4 N*m (64 kgf*cm, 57 in.*lbf)
4. Connect the negative battery terminal, and tighten the nut.
  Torque: Nut C
  
  6.4 N*m (64 kgf*cm, 57 in.*lbf)
INSTALL COOL AIR INTAKE DUCT SEAL
1. Install the cool air intake duct seal with the 11 clips.
Fig 11: Identifying Clips And Cool Air Intake Duct Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002