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Parking Brake Pedal: Installation

  1. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY 
    1. Install the parking brake control pedal assembly with the 3 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 1: Identifying Parking Brake Control Pedal Assembly Nuts
      G05418059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the parking brake switch connector.
      Fig 2: Locating Parking Brake Switch Connector
      G05418057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Insert the No. 1 parking brake cable assembly toward the outside of the cabin.
      Fig 3: Inserting No. 1 Parking Brake Cable Assembly
      G05418066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the No. 1 parking brake cable assembly with the 2 bolts and 2 nuts.

      Torque: Bolt 

      8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Nut 

      6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    5. Install the clamp.
      Fig 4: Identifying No. 1 Parking Brake Cable Assembly With Bolts, Clamp And Nuts
      G05418055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Temporarily install the lock nut.

      HINT:

      After adjusting parking brake pedal travel, tighten the lock nut.

      Fig 5: Identifying Lock Nut
      G05418068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL PARKING BRAKE EQUALIZER 
    1. Install the parking brake equalizer to the No. 1 parking brake cable assembly as shown in the illustration.
      Fig 6: Installing Parking Brake Equalizer To No. 1 Parking Brake Cable Assembly
      G05418069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the rubber boot back as shown in the illustration.
      Fig 7: Sliding Rubber Boot Back
      G05418070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Connect the No. 3 parking brake cable assembly to the parking brake equalizer.
  4. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    HINT:

    Perform the same procedure as for the No. 3 parking brake cable assembly.

    Fig 8: Identifying No. 3 Parking Brake Cable Assembly
    G05418052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR ENGINE SERVICE COVER ASSEMBLY 
    1. Install the rear engine service cover assembly with the 2 bolts.
      Fig 9: Identifying Rear Engine Service Cover Assembly Bolts
      G05418051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CENTER FRONT FLOOR COVER 
    1. Engage the 4 clips to install the center front floor cover.
      Fig 10: Identifying Center Front Floor Cover Clips
      G05418050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 bolts, 2 screws, and the nut.
      Fig 11: Identifying Center Front Floor Cover Bolts, Screws And Nut
      G05418049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT FLOOR FOOTREST 
    1. Engage the 2 clips to install the front floor footrest.
      Fig 12: Identifying Front Floor Footrest Clips
      G05418047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR NO. 1 AIR DUCT 
    1. Install the rear No. 1 air duct.
    2. Engage the wire harness clamp.
      Fig 13: Identifying Rear No. 1 Air Duct Clip With Wire Harness Clamp
      G05418046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR NO. 2 AIR DUCT 
    1. Install the rear No. 2 air duct with the clip.
    2. Install the floor carpet.
  10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT  (See INSTALLATION )
  11. INSTALL CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System)  (See INSTALLATION )
    Fig 14: Identifying Rear No. 2 Air Duct Clip
    G05418045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System)  (See INSTALLATION )
  13. INSTALL LOWER REAR CONSOLE BOX  (See INSTALLATION )
  14. INSTALL NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System)  (See INSTALLATION )
  15. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Key System)  (See INSTALLATION )
  17. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Key System)  (See INSTALLATION )
  18. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY  (See INSTALLATION )
  19. INSTALL LOWER CENTER PILLAR GARNISH LH  (See INSTALLATION )
  20. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
  21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System)  (See INSTALLATION )
  22. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System)  (See INSTALLATION )
  23. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH  (See INSTALLATION )
  24. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  25. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)  (See INSTALLATION )
  26. INSPECT FRONT SEAT SLIDE ADJUSTER LOCK (for Manual Seat)  (See INSTALLATION )
  27. INSTALL REAR SEAT TRACK COVER LH (for Manual Seat)  (See INSTALLATION )
  28. INSTALL FRONT INNER SEAT TRACK COVER LH (for Manual Seat)  (See INSTALLATION )
  29. INSTALL FRONT OUTER SEAT TRACK COVER LH (for Manual Seat)  (See INSTALLATION )
  30. INSTALL FRONT SEAT HEADREST ASSEMBLY LH (for Manual Seat)  (See INSTALLATION )
  31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat) 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  32. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)  (See INSTALLATION )
  33. INSTALL REAR INNER SEAT TRACK COVER LH (for Power Seat)  (See INSTALLATION )
  34. INSTALL REAR OUTER SEAT TRACK COVER LH (for Power Seat)  (See INSTALLATION )
  35. INSTALL FRONT INNER SEAT TRACK COVER LH (for Power Seat)  (See INSTALLATION )
  36. INSTALL FRONT OUTER SEAT TRACK COVER LH (for Power Seat)  (See INSTALLATION )
  37. INSTALL FRONT SEAT HEADREST ASSEMBLY LH (for Power Seat)  (See INSTALLATION )
  38. INSPECT FRONT SEAT ASSEMBLY LH (for Power Seat)  (See INSTALLATION )
  39. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL  (See ADJUSTMENT  )
  40. INSPECT BRAKE WARNING LIGHT  (See ADJUSTMENT  )