Brake Pedal: Installation

INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY
1. Install the brake pedal support sub-assembly with the 4 nuts.
  Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
  
  Fig 1: Locating Brake Pedal Support Sub-Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the brake pedal support sub-assembly to the instrument panel reinforcement with the 2 bolts.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  Fig 2: Locating Brake Pedal Support Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the brake pedal load sensing switch connector and engage the clamp.
  
  Fig 3: Locating Brake Pedal Load Sensing Switch Connector And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.
  
  Fig 4: Applying Lithium Soap Base Glycol Grease To Push Rod Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring between the instrument panel reinforcement and brake master cylinder push rod clevis.
INSTALL STOP LIGHT SWITCH ASSEMBLY (See INSTALLATION )
INSPECT AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
INSPECT BRAKE PEDAL FREE PLAY (See ADJUSTMENT )

Fig 5: Identifying Brake Pedal Return Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT BRAKE PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System) (See INSTALLATION )
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System) (See INSTALLATION )
INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT DOOR SCUFF PLATE LH (See INSTALLATION )