FRONT SEAT ASSEMBLY (for Power Seat): Reassembly

INSTALL OCCUPANT CLASSIFICATION ECU (for Front Passenger Side) (See INSTALLATION )
INSTALL SEAT POSITION SENSOR (See INSTALLATION )
INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (w/ Seat Heater System)
1. Engage the 2 clamps and install the seat heater control sub-assembly.
Fig 1: Identifying Seat Heater Control Sub-Assembly And Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SEAT WIRE (w/o Seat Cushion Front Edge Adjustment Function)
1. w/o Seat Heater System:
  1. Connect the 4 connectors.
  2. Engage the 2 claws.
  3. Engage the 4 clamps.
  Fig 2: Locating Front Seat Wire Connector, Clamp And Claws (W/O Seat Heater System)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/ Seat Heater System:
  1. Connect the 5 connectors.
  2. Engage the 2 claws.
  3. Engage the 4 clamps.
  Fig 3: Locating Front Seat Wire Connector, Clamp And Claws (W/ Seat Heater System)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector.
4. Engage the 2 clamps and install the front seat wire.
  
  Fig 4: Identifying Front Seat Wire Connector And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SEAT WIRE (w/ Seat Cushion Front Edge Adjustment Function)
1. w/o Seat Heater System:
  1. Connect the 5 connectors.
  2. Engage the 2 claws.
  3. Engage the 4 clamps.
  Fig 5: Locating Front Seat Wire Connector And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/ Seat Heater System:
  1. Connect the 6 connectors.
  2. Engage the 2 claws.
  3. Engage the 4 clamps.
  Fig 6: Locating Front Seat Wire Connector And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector.
4. Engage the 2 clamps and install the front seat wire.
Fig 7: Identifying Front Seat Wire Connector And Clamps
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SEAT LOWER CUSHION SHIELD RH
1. Engage the guide.
2. Engage the hook as shown in the illustration.
3. Install the front seat lower cushion shield RH with the screw.
Fig 8: Installing Front Seat Lower Cushion Shield RH
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SEAT LOWER CUSHION SHIELD LH
1. Engage the guide.
2. Engage the hook as shown in the illustration.
3. Install the front seat lower cushion shield LH with the screw.
Fig 9: Installing Front Seat Lower Cushion Shield LH And Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RECLINING ADJUSTER INSIDE COVER RH
1. Install the reclining adjuster inside cover RH with the screw.
Fig 10: Identifying Reclining Adjuster Inside Cover RH And Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RECLINING ADJUSTER INSIDE COVER RH
1. Engage the guide.
2. Engage the clamp.
3. Install the reclining adjuster inside cover RH with the screw.
Fig 11: Removing Reclining Adjuster Inside Cover RH
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RECLINING ADJUSTER INSIDE COVER LH
1. Install the reclining adjuster inside cover LH with the screw.
Fig 12: Identifying Reclining Adjuster Inside Cover LH And Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RECLINING ADJUSTER INSIDE COVER LH
1. Engage the guide.
2. Engage the clamp.
3. Install the reclining adjuster inside cover LH with the screw.
Fig 13: Identifying Clamp And Guide
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ACTIVE HEADREST LOWER UNIT
1. Install the active headrest lower unit with the 4 nuts.
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
Fig 14: Identifying Active Headrest Lower Unit And Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ACTIVE HEADREST UPPER UNIT
1. Install the active headrest upper unit with the 4 nuts.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
2. Connect the cable to the active headrest upper unit with the nut as shown in the illustration.
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
Fig 15: Identifying Active Headrest Upper Unit And Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL LUMBAR SUPPORT MOTOR ASSEMBLY
1. Install the lumbar support motor assembly with the 4 screws.
Fig 16: Identifying Lumbar Support Motor Assembly And Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY
1. Install the bush.
  
  Fig 17: Identifying Front Seat Bush
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the lumbar support adjuster assembly with the 2 screws.
3. Connect the connector.
  
  Fig 18: Identifying Lumbar Support Adjuster Assembly And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SEPARATE TYPE FRONT SEATBACK COVER
1. Using hog ring pliers, install the separate type front seatback cover with 7 new hog rings.
NOTE:
- Be careful not to damage the cover.
- When installing the hog rings, take care to minimize wrinkles as much as possible.
INSTALL FRONT SEATBACK COVER WITH PAD
1. Temporarily install the front seatback cover with pad to the front seat frame assembly with adjuster.
  
  Fig 19: Installing Front Seatback Cover With Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 4 claws and install the 2 front seat headrest supports.
  
  Fig 20: Installing Front Seat Headrest Supports And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the front seatback cover bracket with the nut.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  NOTE:
  - For vehicles with side airbags, the side airbags may not be activated normally unless the front seatback cover is securely installed.
  - Check that the strap is not twisted after installing the bracket.
  - Install the bracket securely.
  Fig 21: Identifying Front Seatback Cover And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the hooks.
  
  Fig 22: Locating Front Seatback Cover Hooks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using hog ring pliers, install 5 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 23: Installing Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using hog ring pliers, install the separate type front seatback cover with 3 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 24: Installing Front Seatback Cover With Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER (w/o Seat Cushion Front Edge Adjustment Function)
1. Using hog ring pliers, temporarily install the separate type front seat cushion cover with 11 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 25: Identifying Separate Type Front Seat Cushion Cover And Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using hog ring pliers, install the separate type front seat cushion cover with 6 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 26: Installing Front Seat Cushion Cover And Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER (w/ Seat Cushion Front Edge Adjustment Function)
1. Using hog ring pliers, temporarily install the separate type front seat cushion cover with 15 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 27: Installing Front Seat Cushion Cover And Hog Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using hog ring pliers, install the separate type front seat cushion cover with 2 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
INSTALL FRONT SEAT CUSHION COVER WITH PAD (w/o Seat Cushion Front Edge Adjustment Function)
1. Temporarily install the front seat cushion cover with pad to the front seat frame assembly with adjuster.
  
  Fig 28: Installing Front Seat Cushion Cover And Pad
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the hooks as shown in the illustration.
  
  Fig 29: Locating Front Seat Hooks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 clips.
4. w/ Seat Heater System:
  1. Connect the seat heater connector.
  2. Engage each clamp of the seat heater wire harness.
5. Engage the hooks and install the front seat cushion cover with pad.
6. Engage the 2 clamps.
INSTALL FRONT SEAT CUSHION COVER WITH PAD (w/ Seat Cushion Front Edge Adjustment Function)
1. Temporarily install the front seat cushion cover with pad to the front seat frame assembly with adjuster.
  
  Fig 30: Locating Seat Heater Connector And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using hog ring pliers, install 4 new hog rings.
  NOTE:
  - Be careful not to damage the cover.
  - When installing the hog rings, take care to minimize wrinkles as much as possible.
  Fig 31: Installing Hog Rings Using Hog Rings Pliers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the hook as shown in the illustration.
4. Engage the hooks as shown in the illustration.
  
  Fig 32: Engaging Front Seat Hook
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 33: Engaging Front Seat Hooks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the 2 clips.
6. Connect the 2 connectors.
7. Engage the hooks.
8. Engage the 4 clamps and install the front seat cushion cover with pad.
Fig 34: Identifying Front Seat Cushion Cover, Clamp And Hooks
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SEAT CUSHION INNER SHIELD
1. Engage the guide and temporarily install the front seat cushion inner shield as shown in the illustration.
  
  Fig 35: Installing Front Seat Headrest Supports And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the claw.
3. Install the front seat cushion inner shield with the screw.
INSTALL FRONT SEAT INNER BELT ASSEMBLY (See INSTALLATION )

Fig 36: Identifying Front Seat Cushion Inner Shield And Claw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POWER SEAT SWITCH
1. Connect the connector.
2. Install the power seat switch with the 3 screws.
Fig 37: Locating Power Seat Switch Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SEAT VARIABLE CUSHION SWITCH (w/ Seat Cushion Front Edge Adjustment Function)
1. Install the seat variable cushion switch with the 2 screws.
Fig 38: Locating Seat Variable Cushion Switch And Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT POWER SEAT LUMBAR SWITCH
1. Install the front power seat lumbar switch with the 2 screws.
Fig 39: Identifying Front Power Seat Lumbar Switch And Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT INNER NO. 1 SEAT CUSHION SHIELD
1. Engage the 2 claws.
2. Install the front inner No. 1 seat cushion shield with the 2 screws.
INSTALL FRONT SEAT CUSHION SHIELD ASSEMBLY
1. w/o Seat Cushion Front Edge Adjustment Function: Connect the connector to the front power seat lumbar switch.
2. w/ Seat Cushion Front Edge Adjustment Function:
  1. Engage the each clamps.
  2. Connect the connector to the front power seat lumbar switch and the seat variable cushion switch.
  Fig 40: Identifying Front Inner No. 1 Seat Cushion Shield And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the guide and the claw.
4. Install the front seat cushion shield assembly with the 5 screws.
  
  Fig 41: Identifying Front Seat Cushion Shield Assembly And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Engage the hooks.
Fig 42: Locating Front Seat Cushion Shield Assembly And Hooks
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB
1. Engage the 4 claws and install the slide and vertical power seat switch knob.
Fig 43: Identifying Slide And Vertical Power Seat Switch Knob Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RECLINING POWER SEAT SWITCH KNOB
1. Engage the 2 claws and install the reclining power seat switch knob.