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Back Door: Reassembly

  1. PRECAUTION 
    NOTE:
    • For the glass hatch type, if any of the following parts are removed and installed or adjusted, the location of the axis of the rear wiper motor assembly will change, causing the wiping angle to change. Be sure to remove and install the rear wiper motor assembly using the centering jig.
    • After installing the back door glass, do not open it before installing the rear wiper link pivot.
    BACK DOOR GLASS SPECIFICATIONS TABLE

    Back door glass Rear wiper motor assembly
    Back door hinge assembly Rear wiper link pivot
    Back window stay assembly Rear spoiler sub-assembly
    Back window lock assembly -
  2. INSTALL NO. 2 BACK DOOR WEATHERSTRIP 
    1. Align the alignment mark (red) on the weatherstrip with the protruding portion on the body indicated by the arrow shown below, and install the No. 2 back door weatherstrip.
      NOTE: After installation, check that the corners fit correctly.
      Fig 1: Aligning Alignment Mark On Weatherstrip With Protruding Portion On Body
      G05422289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK DOOR GLASS  (See INSTALLATION )
  4. INSTALL BACK WINDOW STAY ASSEMBLY LH (for Glass Hatch Type)  (See INSTALLATION  )
  5. INSTALL BACK WINDOW STAY ASSEMBLY RH (for Glass Hatch Type) 

    HINT:

    Use the same procedure for the RH side and the LH side.

  6. INSTALL REAR SPOILER SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL BACK DOOR GLASS GUIDE BRACKET SUB-ASSEMBLY (for Fixed Glass Type) 
    1. Engage the clip and install the back door glass guide bracket sub-assembly.
      Fig 2: Identifying Back Door Glass Guide Bracket Sub-Assembly Clip
      G05422284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 bolts < B >.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Tighten the bolt < A >.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      4. Fig 3: Identifying Bolts
      G05422283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL BACK WINDOW LOCK ASSEMBLY (for Glass Hatch Type)  (See INSTALLATION )
  9. INSTALL REAR WIPER MOTOR ASSEMBLY (for Fixed Glass Type)  (See INSTALLATION )
  10. INSTALL REAR WIPER MOTOR ASSEMBLY (for Glass Hatch Type)  (See INSTALLATION )
  11. INSTALL REAR WIPER MOTOR GROMMET (for Fixed Glass Type)  (See INSTALLATION )
  12. INSTALL REAR WIPER LINK PIVOT (for Glass Hatch Type)  (See INSTALLATION )
  13. INSTALL REAR WIPER LINK CAP (for Glass Hatch Type)  (See INSTALLATION )
  14. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Fixed Glass Type)  (See INSTALLATION )
  15. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Glass Hatch Type)  (See INSTALLATION )
  16. INSTALL REAR WIPER ARM HEAD CAP  (See INSTALLATION )
  17. INSTALL REAR WIPER SHAFT COVER (for Glass Hatch Type)  (See INSTALLATION )
  18. INSTALL TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)  (See INSTALLATION )
  19. INSTALL BACK DOOR OUTSIDE GARNISH ASSEMBLY  (See INSTALLATION )
  20. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)  (See INSTALLATION  )
  21. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door) 

    HINT:

    Use the same procedure for the RH side and the LH side.

  22. INSTALL POWER BACK DOOR MAIN SWITCH (w/ Power Back Door)  (See INSTALLATION  )
  23. INSTALL POWER BACK DOOR WARNING BUZZER (w/ Power Back Door)  (See INSTALLATION  )
  24. INSTALL STEREO COMPONENT SPEAKER ASSEMBLY (w/ Back Door Speaker)  (See INSTALLATION )
  25. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door) 
    1. Connect the connector.
    2. Install the back door lock assembly with the 3 bolts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      Fig 4: Identifying Back Door Lock Assembly Bolts (Without Power Back Door)
      G05420303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door) 
    1. Install the back door lock assembly with the 4 bolts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      Fig 5: Identifying Back Door Lock Assembly Bolts (With Power Back Door)
      G05420305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
    3. Engage the clamp.
      Fig 6: Identifying Clamp
      G05420304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL BACK PANEL TRIM BRACKET SUB-ASSEMBLY 
    1. Engage the 2 clips and install the back panel trim bracket sub-assembly.
      Fig 7: Identifying Back Panel Trim Bracket Sub-Assembly Clips
      G05422279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL BACK DOOR LOCK COVER (for Fixed Glass Type) 
    1. Engage the 4 guides and 2 claws, and install the back door lock cover.
      Fig 8: Identifying Back Door Lock Cover Claws & Guides
      G05422278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL BACK DOOR TRIM PANEL ASSEMBLY 
    1. Engage the 16 clips and install the back door trim panel assembly.
      Fig 9: Identifying Back Door Trim Panel Assembly Clips
      G05422277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL ASSIST STRAP ASSEMBLY 
    1. Install the assist strap assembly with the bolt.
      Fig 10: Identifying Assist Strap Assembly Bolt
      G05422276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL ASSIST STRAP HOLE COVER 
    1. Engage the 2 guides and 2 claws, and install the assist strap hole cover.
      Fig 11: Identifying Assist Strap Hole Cover Claws & Guides
      G05422275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL BACK DOOR LOCK COVER (for Glass Hatch Type) 
    1. Engage the 4 guides and 2 claws, and install the back door lock cover.
      Fig 12: Identifying Back Door Lock Cover Claws & Guides
      G05422274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door) 
    1. Engage the 2 clips and 2 claws, and install the back door trim cover LH.
      Fig 13: Identifying Back Door Trim Cover LH Clips & Claws
      G05422269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door) 
    1. Engage the 2 clips and 2 claws, and install the back door trim cover LH.
      Fig 14: Identifying Back Door Trim Cover LH Clips & Claws
      G05422272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. CONNECT POWER BACK DOOR ROD (w/ Power Back Door) 
    1. Install the back door stay plate and connect the power back door rod.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 15: Identifying Power Back Door Rod
      G05422271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door) 
    1. Engage the 6 claws and install the back door service hole cover LH.
      Fig 16: Identifying Back Door Service Hole Cover LH Claws
      G05422270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL BACK DOOR TRIM COVER RH 
    1. Engage the 2 clips and 2 claws, and install the back door trim cover RH.
      Fig 17: Identifying Back Door Trim Cover RH Clips & Claws
      G05422273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL BACK WINDOW UPPER TRIM PANEL ASSEMBLY 
    1. Engage the 4 clips and 4 claws, and install the back window upper trim panel assembly.
      Fig 18: Identifying Back Window Upper Trim Panel Assembly Clips & Claws
      G05422268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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