Inspection Procedure
- PREPARE FOR INSPECTION
- Check that both of the following conditions are satisfied.
- The brake fluid level in the brake master cylinder reservoir is correct.
- The parking brake is released.
HINT:
When the ABS warning light remains illuminated, repair the malfunctions in the ABS system first.
- Check that both of the following conditions are satisfied.
- CHECK DTC
- Check if any ABS DTCs are output (See DTC CHECK / CLEAR
).
Result
RESULT CHARTResult Proceed to DTC not output A DTC output B
B: REPAIR CIRCUITS INDICATED BY OUTPUT DTCS (See DIAGNOSTIC TROUBLE CODE CHART )
A: Go to next step
- Check if any ABS DTCs are output (See DTC CHECK / CLEAR
).
- CHECK CAN COMMUNICATION SYSTEM
- Check if the CAN communication system DTC is output (See DIAGNOSIS SYSTEM
).
Result
RESULT CHARTResult Proceed to DTC not output A DTC output B
B: REPAIR CAN COMMUNICATION SYSTEM (See HOW TO PROCEED WITH TROUBLESHOOTING )
A: Go to next step
- Check if the CAN communication system DTC is output (See DIAGNOSIS SYSTEM
).
- CHECK CONNECTOR CONNECTION CONDITION
- Check if the skid control ECU connector is connected securely.
OK:
The connector is connected securely.
NG: CONNECTOR CORRECTLY
OK: Go to next step
- Check if the skid control ECU connector is connected securely.
- CHECK PARKING BRAKE SWITCH ASSEMBLY
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Turn the tester on.
- Select the following menu items: Chassis / ABS/VSC/ TRAC / Data List.
DATA LIST: ABS
ABS DATA LIST REFERENCETester Display Measurement Item/Range Normal Condition Parking Brake SW Parking brake switch / ON or OFF ON: Parking brake applied
OFF: Parking brake released - Check that "ON" and "OFF" are properly indicated on the tester display in accordance with the parking brake lever operation.
OK:
Tester display changes in accordance with the parking brake lever operation.
NG: Go to step 9
OK: Go to next step
- INSPECT BRAKE FLUID LEVEL WARNING SWITCH
- Remove the reservoir tank cap and strainer.
- Disconnect the brake fluid level warning switch connector.
- Measure the resistance.
HINT:
There is a float inside the reservoir. Its position can be changed by increasing or decreasing the brake fluid level.
Standard resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition A10-1 - A10-2 Float up (Switch OFF) 1.9 to 2.1 kΩ A10-1 - A10-2 Float down (Switch ON) Below 1 Ω HINT:
If there is no problem after the above check is finished, adjust the brake fluid level to the MAX level.
NG: REPLACE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (See DISASSEMBLY )
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH)
- Disconnect the D2 combination meter connector.
- Disconnect the brake fluid level warning switch connector.
- Measure the resistance.
Standard resistance
RESISTANCE SPECIFICATIONTester Connection Specified Condition D2-2 - A10-1 Below 1 Ω D2-2 - Body ground 10 kΩ or higher A10-2 - Body ground 10 kΩ or higher
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT COMBINATION METER
- Inspect the combination meter assembly (See ON-VEHICLE INSPECTION
or
ON-VEHICLE INSPECTION
).
Result
RESULT CHARTResult Proceed to OK A NG (Hatchback) B NG (Sedan) C
B: REPLACE COMBINATION METER (for Hatchback) (See REMOVAL )
C: REPLACE COMBINATION METER (for Sedan) (See REMOVAL )
A: REPLACE BRAKE ACTUATOR (See REMOVAL )
- Inspect the combination meter assembly (See ON-VEHICLE INSPECTION
or
ON-VEHICLE INSPECTION
).
- INSPECT PARKING BRAKE SWITCH ASSEMBLY
- Disconnect the parking brake switch connector.
- Measure the resistance.
Standard resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition D21-1 - Body ground Parking brake switch ON (Switch pin released) Below 1 Ω D21-1 -Body ground Parking brake switch OFF (Switch pin pushed in) 10 kΩ or higher
NG: REPLACE PARKING BRAKE SWITCH ASSEMBLY (See INSPECTION )
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH ASSEMBLY)
- Disconnect connector 4C of the main body ECU (See TERMINALS OF ECU ).
- Disconnect the parking brake switch connector.
- Measure the resistance.
Standard resistance
RESISTANCE SPECIFICATIONTester Connection Specified Condition 4C-2 (PKB) - D21-1 Below 1 Ω 4C-2 (PKB) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE MAIN BODY ECU