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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 246 (Brake Control System) >> Brake Actuator >> Removal

Brake Actuator: Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. DRAIN BRAKE FLUID 
    NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
  2. REMOVE BATTERY  (See REMOVAL )
  3. REMOVE BATTERY TRAY 
  4. REMOVE BATTERY CARRIER  (See REMOVAL )
  5. REMOVE BRAKE ACTUATOR 
    1. Remove the clip and disconnect the wire harness.
    2. Move the lock lever in the direction indicated by the arrow to release the lock and disconnect the brake actuator connector from the actuator.
      Fig 1: Identifying Brake Actuator Connector From Actuator
      G04832227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, separate the brake tube from the front flexible hose.

      SST 09023-00100 

      Fig 2: Identifying Brake Tube From Front Flexible Hose Using SST
      G04832228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, separate the 2 brake tubes from the brake tube No. 1 way.

      SST 09023-00100 

      Fig 3: Identifying Brake Tubes From Brake Tube No. 1 Way
      G04832229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, separate the 2 brake tubes from the brake master cylinder.

      SST 09023-00100 

      Fig 4: Identifying Brake Tubes From Brake Master Cylinder
      G05591599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using SST, separate the 6 brake tubes from the brake actuator.

      SST 09023-00100 

      Fig 5: Identifying Brake Tubes
      G04832231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Use tags or labels to identify the place to reconnect each brake tube.
      Fig 6: Identifying Brake Tube Identify Tags Or Labels
      G04832232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the brake tube clamp.
      Fig 7: Identifying Brake Tube Clamp
      G04832233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the 3 bolts and the actuator with bracket.
      Fig 8: Identifying Actuator Bracket Bolts
      G04832234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY 
    1. Remove the 2 nuts and the bracket.
      Fig 9: Identifying Actuator Bracket Nuts
      G04832235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002