LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 237 (Automatic Transmission - U340E) >> Automatic Transaxle Assembly >> Removal

Automatic Transaxle Assembly: Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE HOOD SUB-ASSEMBLY 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  2. REMOVE FRONT WHEELS 
  3. REMOVE ENGINE UNDER COVER LH 
  4. REMOVE ENGINE UNDER COVER RH 
  5. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  6. REMOVE FRONT WIPER ARM HEAD CAP 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  9. REMOVE HOOD TO COWL TOP SEAL (for Hatchback)  (See REMOVAL )
  10. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan)  (See REMOVAL )
  11. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan)  (See REMOVAL )
  12. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  13. REMOVE COWL TOP VENTILATOR LOUVER LH (for Hatchback)  (See REMOVAL )
  14. REMOVE FRONT WIPER MOTOR AND LINK 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  15. REMOVE COWL TO REGISTER DUCT SUBASSEMBLY (for Hatchback)  (See REMOVAL )
  16. REMOVE FRONT AIR SHUTTER SEAL (for Sedan)  (See REMOVAL )
  17. REMOVE OUTER COWL TOP PANEL 

    Hatchback: (See REMOVAL )

    Sedan: (See REMOVAL )

  18. REMOVE BATTERY  (See REMOVAL )
  19. REMOVE BATTERY TRAY 
  20. REMOVE BATTERY CARRIER  (See REMOVAL )
  21. REMOVE NO. 2 CYLINDER HEAD COVER  (See REMOVAL )
  22. REMOVE AIR CLEANER ASSEMBLY  (See REMOVAL )
  23. REMOVE AIR CLEANER BRACKET  (See REMOVAL )
  24. POSITION WHEELS FACING STRAIGHT AHEAD 
  25. REMOVE COLUMN HOLE COVER SILENCER SHEET  (See REMOVAL )
  26. SEPARATE STEERING SLIDING YOKE SUBASSEMBLY  (See REMOVAL )
  27. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See REMOVAL )
  28. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY (See  REMOVAL   ) 
  29. SEPARATE NO. 3 ENGINE WIRE 
    1. Remove the bolt and separate No. 3 engine wire from the automatic transaxle.
    2. Separate the 2 clamps from the engine mount insulator.
      3. Fig 1: Identifying Clamps
      G05591076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. DISCONNECT CONNECTORS 
    1. Separate the park neutral position switch connector and separate the clamp from the engine mount insulator LH.
    2. Separate the transmission wire connector and separate the clamp from the engine mount insulator.
    3. Separate the transmission revolution sensor connector.
    4. Separate the vehicle speed sensor connector.
  31. DISCONNECT WIRE HARNESS 
    1. Remove the 3 bolts and separate the 3 wire harness clamp brackets from the automatic transaxle.
      2. Fig 2: Identifying Bolts
      G05591077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE STARTER ASSEMBLY  (See DISASSEMBLY )
  33. REMOVE FRONT AXLE HUB NUT LH  (See REMOVAL )
  34. REMOVE FRONT AXLE HUB NUT RH 

    HINT:

    The removal procedure for the RH side is the same as that for the LH side.

  35. SEPARATE FRONT SPEED SENSOR LH (w/ ABS)  (See REMOVAL )
  36. SEPARATE FRONT SPEED SENSOR RH (w/ ABS) 

    HINT:

    The separation procedure for the RH side is the same as that for the LH side.

  37. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  38. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    The separation procedure for the RH side is the same as that for the LH side.

  39. SEPARATE TIE ROD END SUB-ASSEMBLY LH  (See REMOVAL )
  40. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    The separation procedure for the RH side is the same as that for the LH side.

  41. SEPARATE FRONT LOWER SUSPENSION ARM LH  (See REMOVAL )
  42. SEPARATE FRONT LOWER SUSPENSION ARM RH 

    HINT:

    The separation procedure for the RH side is the same as that for the LH side.

  43. REMOVE TRANSMISSION CASE PROTECTOR (w/o ABS)(See  REMOVAL   ) 
  44. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  45. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH  (See REMOVAL )
  46. SUSPEND ENGINE ASSEMBLY  (See REMOVAL )
  47. SEPARATE INLET OIL COOLER HOSE 
    1. Separate the inlet oil cooler hose from inlet No. 1 oil cooler tube.
  48. SEPARATE OUTLET OIL COOLER HOSE 
    1. Separate the outlet oil cooler hose from outlet No. 1 oil cooler tube.
      Fig 3: Identifying Outlet Oil Cooler Hose And Outlet No. 1 Oil Cooler Tube
      G05591078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. SEPARATE ENGINE MOVING CONTROL ROD 
    1. Remove the bolt and nut and separate the engine moving control rod from the bracket.
    Fig 4: Identifying Bolt And Nut
    G05591079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See REMOVAL )
  51. REMOVE ENGINE MOVING CONTROL ROD BRACKET 
    1. Remove the 3 bolts and remove the engine moving control rod bracket.
      2. Fig 5: Identifying Bolts And Engine Moving Control Rod Bracket
      G05591080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transmission with the transmission jack.
  53. SEPARATE ENGINE MOUNTING INSULATOR LH 
    1. Remove the bolt and nut and separate the engine mounting insulator LH from the bracket.
      Fig 6: Identifying Bolt And Nut
      G05591081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 4 bolts and remove the engine mounting bracket LH from the automatic transaxle.
      Fig 7: Identifying Bolts And Engine Mounting Bracket LH
      G05591082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the flywheel housing under cover.
      Fig 8: Identifying Flywheel Housing Under Cover
      G05591083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 9: Identifying Torque Converter Set Bolts
      G05591084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 7 bolts and remove the automatic transmission from the engine.
    Fig 10: Identifying Bolts
    G05591085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Remove the torque converter clutch from the automatic transaxle.
  57. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and remove No. 1 transmission control cable bracket from the automatic transaxle.
      Fig 11: Identifying Bolts And No. 1 Transmission Control Cable Bracket
      G05591086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. SEPARATE INLET NO. 1 OIL COOLER TUBE 
    1. Using SST, remove the inlet oil cooler tube while holding the oil cooler tube union with a spanner.

      SST 09023-12701 

      Fig 12: Identifying Inlet Oil Cooler Tube
      G05591087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. SEPARATE OUTLET NO. 1 OIL COOLER TUBE 
    1. Using SST, remove the outlet oil cooler tube while holding the oil cooler tube union with a spanner.

      SST 09023-12701 

      Fig 13: Identifying Outlet Oil Cooler Tube
      G05591088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE NO. 2 OIL COOLER TUBE CLAMP 
    1. Remove the bolt and remove No. 2 oil cooler tube clamp from the oil filler tube.
      2. Fig 14: Identifying Bolt And No. 2 Oil Cooler Tube Clamp
      G05591089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the inlet oil cooler tube and the outlet oil cooler tube from the automatic transaxle.
  61. REMOVE TRANSMISSION OIL LEVEL GAUGE SUBASSEMBLY 
    1. Remove the oil level gauge from the oil filler tube.
  62. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY 
    1. Remove the bolt and remove the oil filler tube.
      2. Fig 15: Identifying Bolt And Oil Filler Tube
      G05591090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil filler tube.
scientia non olet · About LEMON Manuals