LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 197 (Interior) >> ROOF HEADLINING (for Sedan) >> Removal

ROOF HEADLINING (for Sedan): Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION )
NOTE: Always use "Torx" socket wrench E10 when removing the front seat.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
  2. REMOVE FRONT SEAT HEADREST ASSEMBLY 

    HINT:

    Use the same procedure for both sides.

    1. Push in the lock button of the front seat headrest support and remove the front seat headrest.
    Fig 1: Identifying Lock Button
    G04835359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FRONT SEAT ASSEMBLY LH (See  REMOVAL  ) 
  4. REMOVE FRONT SEAT ASSEMBLY RH 

    HINT:

    Use the same procedure as for the LH side.

  5. REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY 
    1. for Fixed Seat Type:
      1. Remove the rear seat cushion cover pad sub-assembly (See REMOVAL ).
    2. for 60/40 Split Seat Type:
      1. Remove the rear seat cushion cover pad sub-assembly (See REMOVAL ).
  6. REMOVE REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type) (See  REMOVAL  ) 
  7. REMOVE REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type) (See  REMOVAL  ) 
  8. REMOVE REAR SEATBACK ASSEMBLY (for Fixed Seat Type) (See  REMOVAL  ) 
  9. REMOVE LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type) (See  DISASSEMBLY  ) 
  10. REMOVE SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type) (See  DISASSEMBLY  ) 
  11. REMOVE LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type) (See  DISASSEMBLY  ) 
  12. REMOVE FRONT DOOR SCUFF PLATE RH 
    1. Disengage the 11 claws and remove the front door scuff plate.
    Fig 2: Identifying Front Door Scuff Plate Claws
    G04835360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  14. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH 
    1. Disengage the 4 claws and remove the instrument panel under cover.
      Fig 3: Identifying Instrument Panel Under Cover Claws
      G04835361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH 
    1. Remove the 2 screws.
    2. Disengage the 3 claws and remove the instrument panel under cover.
      Fig 4: Identifying Instrument Panel Under Cover Sub-Assembly Claws
      G04835362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE COWL SIDE TRIM BOARD RH 
    1. Disengage the claw and the stud bolt and remove the cowl side trim board.
  17. REMOVE COWL SIDE TRIM BOARD LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 5: Identifying Cowl Side Trim Board Claws
    G04835363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Remove the front door opening trim weatherstrip.
  19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 6: Identifying Front Door Opening Trim Weatherstrip
    G04835364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR DOOR SCUFF PLATE RH 
    1. Disengage the 7 claws and remove the rear door scuff plate.
      Fig 7: Identifying Rear Door Scuff Plate Claws
      G04835365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE REAR DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  22. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Remove the rear door opening trim weatherstrip.
    Fig 8: Identifying Rear Door Opening Trim Weatherstrip
    G04835366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  24. REMOVE REAR SEAT SIDE COVER RH 
    1. Disengage the 2 clips and the 4 claws and remove the rear seat side cover.
    Fig 9: Identifying Rear Seat Side Cover Clips & Claws
    G04835367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE REAR SEAT SIDE COVER LH 

    HINT:

    Use the same procedure as for the RH side.

  26. REMOVE ROOF SIDE INNER GARNISH RH 
    1. w/ Curtain Shield Airbag:
      NOTE: Replace the special clip with a new one when the roof side inner garnish is removed.
      1. Disengage the 4 clips and the claw and remove the roof side inner garnish.
        Fig 10: Identifying Roof Side Inner Garnish Clips & Claws (With Curtain Shield Airbag)
        G04835368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Disengage the 4 clips and the claw and remove the roof side inner garnish.
      Fig 11: Identifying Roof Side Inner Garnish Clips & Claws (Without Curtain Shield Airbag)
      G04835369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE ROOF SIDE INNER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  28. REMOVE CENTER PILLAR LOWER GARNISH RH 
    1. Disengage the 3 claws and 2 clips and remove the center pillar lower garnish.
  29. REMOVE CENTER PILLAR LOWER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 12: Identifying Center Pillar Lower Garnish Clips & Claws
    G04835370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE SEAT BELT ANCHOR COVER CAP 

    HINT:

    Use the same procedure for both sides.

    1. Pull portion A toward you and remove the 2 claws on the lower side followed by the claw on the upper side. Then remove the seat belt anchor cover cap.
      Fig 13: Identifying Seat Belt Anchor Cover Cap Claws
      G04835371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH 
    1. Remove the bolt and the through anchor.
    Fig 14: Locating Anchor Bolt
    G04835372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  33. REMOVE CENTER PILLAR UPPER GARNISH RH 
    1. Disengage the 2 clips and 2 hooks and remove the center pillar upper garnish.
    Fig 15: Identifying Center Pillar Upper Garnish Clips & Hooks
    G04835373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE CENTER PILLAR UPPER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  35. REMOVE FRONT PILLAR GARNISH RH 
    1. w/ Curtain Shield Airbag:
      NOTE:
      • Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
      • Replace the special clip with a new one when the front pillar garnish is removed.
      1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
        Fig 16: Identifying Front Pillar Garnish Clips & Claws (With Curtain Shield Airbag)
        G04835374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
        Fig 17: Identifying Front Pillar Garnish Clips & Claws (Without Curtain Shield Airbag)
        G04835375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the antenna connector.
    4. Using a clip remover, remove the 3 clamps.
      Fig 18: Locating Antenna Connector
      G04835376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ Curtain Shield Airbag:
      1. Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 19 .

        Protective cover size 

        PROTECTIVE COVER SIZE SPECIFICATION

        Area Measurement
        a 700 mm (27.56 in.)
        b 120 mm (4.72 in.)
        Fig 19: Identifying Adhesive Tape & Protective Cover (With Curtain Shield Airbag)
        G04835377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE FRONT PILLAR GARNISH LH 
    1. w/ Curtain Shield Airbag:
      NOTE:
      • Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
      • Replace the special clip with a new one when the front pillar garnish is removed.
      1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
        Fig 20: Identifying Front Pillar Garnish Clips & Claws - With Curtain Shield Airbag
        G04835378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
        Fig 21: Identifying Front Pillar Garnish Clips & Claws - Without Curtain Shield Airbag
        G04835379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a clip remover, remove the 4 clamps.
      Fig 22: Identifying Clamps
      G04835380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. w/ Curtain Shield Airbag:
      1. Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 23 .

        Protective cover size 

        PROTECTIVE COVER SIZE SPECIFICATION

        Area Measurement
        a 700 mm (27.56 in.)
        b 120 mm (4.72 in.)
  37. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL (See  REMOVAL  ) 
  38. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See  REMOVAL  ) 
  39. REMOVE REAR CONSOLE BOX UPPER FRONT PANEL SUB-ASSEMBLY (See  REMOVAL  ) 
    Fig 23: Identifying Adhesive Tape & Protective Cover - With Curtain Shield Airbag
    G04835381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE REAR CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY (See  REMOVAL  ) 
  41. REMOVE REAR CONSOLE BOX CARPET (See  REMOVAL  ) 
  42. REMOVE REAR CONSOLE BOX ASSEMBLY (See  REMOVAL  ) 
  43. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (See  REMOVAL  ) 
  44. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (See  REMOVAL  ) 
  45. REMOVE INSTRUMENT CLUSTER FINISH PANEL (See  REMOVAL  ) 
  46. REMOVE COMBINATION METER ASSEMBLY (See  REMOVAL  ) 
  47. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See  REMOVAL  ) 
  48. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See  REMOVAL  ) 
  49. REMOVE INSTRUMENT PANEL BOX (See  REMOVAL  ) 
  50. REMOVE ASSIST GRIP COVER 

    HINT:

    Use the same procedure to remove all the assist grip covers.

    Fig 24: Identifying Assist Grip Cover
    G04835382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the assist grip cover.
      Fig 25: Identifying Assist Grip Cover Clips & Claws
      G04835383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE ASSIST GRIP SUB-ASSEMBLY 

    HINT:

    Use the same procedure to remove all the assist grips.

    Fig 26: Identifying Assist Grip Sub-Assembly
    G04835384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 2 springs and remove the assist grip.
      Fig 27: Identifying Assist Grip Springs
      G04835385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE VISOR ASSEMBLY RH 
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the visor bracket cover.
      Fig 28: Identifying Visor Bracket Cover Claws
      G04835386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the visor shaft from the visor holder.
    3. Disengage the 2 springs and remove the visor.
  53. REMOVE VISOR ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 29: Locating Visor Holder & Springs
    G04835387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE VISOR HOLDER RH 
    1. Disengage the 2 claws by turning the visor counterclockwise between 60 to 120° and remove the visor holder.

      HINT:

      The claw may be damaged during removal.

      However, it is reusable because this does not effect its function.

      Fig 30: Identifying Visor Holder Angle
      G04835388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE VISOR HOLDER LH 

    HINT:

    Use the same procedure as for the RH side.

  56. REMOVE ROOM LIGHT ASSEMBLY 
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light lens.
      Fig 31: Identifying Room Light Lens Claws
      G04835389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the cover.

      HINT:

      Use the same procedure for both sides.

      Fig 32: Identifying Cover Claws
      G04835390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light.
      Fig 33: Disengaging Room Light Claws
      G04835391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the roof wire from the claw of the room light.
    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and disconnect the room light switch base.
      Fig 34: Identifying Room Light Switch Base Claws
      G04835392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE MAP LIGHT ASSEMBLY 
    1. Using a molding remover, disengage the 4 claws and remove the map light.
      Fig 35: Disengaging Claws Using Molding Remover To Remove Map Light
      G04835393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the map light connector.
      Fig 36: Identifying Map Light Connector
      G04835394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE ROOF HEADLINING ASSEMBLY 
    1. Using a clip remover, remove the 2 clamps.
      Fig 37: Identifying Roof Headlining Assembly Clamps
      G04835395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the roof wire connector.
      Fig 38: Locating Roof Wire Connector
      G04835396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a clip remover, remove the clamp.
    4. Disconnect the antenna connector.
      Fig 39: Locating Antenna Connector & Clamp
      G04835397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ Curtain Shield Airbag:
      1. Using a clip remover, remove the 2 clips.
      2. Disengage the 4 hooks.
        Fig 40: Identifying Clips & Hooks - With Curtain Shield Airbag
        G04835398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. w/o Curtain Shield Airbag:
      1. Using a clip remover, remove the 2 clips.
      2. Disengage the 2 claws and 4 hooks.
        Fig 41: Identifying Claws & Hooks - Without Curtain Shield Airbag
        G04835399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the roof headlining from the front door.