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Engine Rear Oil Seal: Installation

  1. INSTALL ENGINE REAR OIL SEAL 
    1. Apply multi-purpose grease to a new oil seal lip.
      NOTE: Keep the lip free of foreign objects.
    2. Using SST and a hammer, tap the new oil seal in until its surface is flush with the rear oil seal retainer edge.

      SST 09223-15020, 09950-70010 (09951 -07100) 

    NOTE:
    • Tap the oil seal in a vertical position.
    • Wipe off extra grease on the crankshaft.
    Fig 1: Installing Engine Rear Oil Seal
    G05192923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL DRIVE PLATE & RING GEAR SUB-ASSEMBLY (for Automatic Transaxle) 
    1. Using SST, hold the crankshaft.

      SST 09960-10010 (09962-01000, 09963-01000) 

    2. Clean the 8 bolts and 8 bolt holes.
    3. Apply adhesive to 2 or 3 threads of the 8 bolts.

      Adhesive: 

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

      Fig 2: Holding Crankshaft Using SST
      G05192920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using several steps, install and tighten the 8 bolts uniformly in the sequence shown in the illustration.

      Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 

    Fig 3: Identifying Drive Plate Bolts Tightening Sequence
    G05192925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 
    1. Using SST, hold the crankshaft.

      SST 09960-10010 (09962-01000, 09963-01000) 

    2. Clean the 8 bolts and 8 bolt holes.
    3. Apply adhesive to 2 or 3 threads of the 8 bolts.

      Adhesive: 

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

      Fig 4: Holding Crankshaft Using SST
      G05192920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration (Procedure "A").

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

      Fig 5: Identifying Tightening Sequence Of Flywheel Bolts
      G05192927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Mark the bolts with paint as shown in the illustration.
    6. Retighten the bolts 90° in the same sequence as procedure "A".
    7. Check that the paint marks of each bolt are at a 90° angle from the original position.
  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle) 
    1. Install the clutch disc assembly (See INSTALLATION ).

      SST 09301-00210 

    Fig 6: Marking Bolts With Paint
    G05192928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle) 
    1. Install the clutch cover assembly (See INSTALLATION ).
  6. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle) 
    1. Install the manual transaxle assembly (See INSTALLATION ).
  7. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) 
    1. Install the automatic transaxle assembly (See INSTALLATION ).