Clutch Unit: Installation

1. Insert SST in the clutch disc assembly, then insert them in the flywheel sub-assembly.

   SST 09301-00210 

   NOTE: Take care not to insert clutch disc assembly in the wrong direction.

Fig 1: Inserting SST In Clutch Disc Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the clutch cover assembly and flywheel sub-assembly.
2. Following the procedures shown in the illustration, tighten the 6 bolts, in the order starting the bolt locating near the knock pin on the top.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   HINT:

   • Following the order in the illustration, tighten the bolts at a time evenly.
   • Move SST up and down, right and left lightly, after checking that the disc is in the center, tighten the bolts.

Fig 2: Aligning Matchmarks On Clutch Cover Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a dial indicator with roller instrument, check the diaphragm spring tip alignment.

   Maximum non-alignment: 

   0.5 mm (0.020 in.) 

   If alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.

   SST 09333-00013 

   Fig 3: Checking Diaphragm Spring Tip Alignment

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the release fork support to the transaxle assembly.

   Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

1. Apply release hub grease to the release fork and release bearing assembly contact, release fork and push rod contact and release fork pivot points.

   Grease: 

   Toyota Genuine Release Hub Grease or equivalent 

Fig 4: Applying Release Hub Grease To Clutch Release Fork Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply the clutch spline grease to the input shaft spline.

   Grease: 

   Toyota Genuine Clutch Spline Grease or equivalent 

2. Install the bearing to the release fork, and then install them to the transaxle assembly.

HINT:

(See INSTALLATION )