Manual Transaxle Assembly: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL ENGINE MOUNTING BRACKET RR
1. Install the engine mounting bracket RR and 3 bolts to the transaxle [A].
  Torque: 64 N*m (653 kgf*cm, 48 ft.*lbf)
2. Install the engine mounting insulator RR and bolt to the engine mounting bracket RR [B].
  Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
  
  Fig 1: Locating Engine Mounting Insulator RR And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET FR
1. Install the engine mounting bracket FR and 2 bolts to the transaxle [A].
  Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
2. Install the engine mounting insulator FR, bolt and nut to the engine mounting bracket FR [B].
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 2: Locating Engine Mounting Engine Mounting Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL TRANSAXLE ASSEMBLY
1. Align the input shaft with the clutch disc and install the transaxle to the engine.
2. Install the 6 bolts.
  Torque: Bolt A
  
  64 N*m (650 kgf*cm, 47 ft.*lbf) Bolt B
  
  47 N*m (480 kgf*cm, 35 ft.*lbf) Bolt C
  
  23 N*m (230 kgf*cm, 17 ft.*lbf)
  
  Fig 3: Locating Manual Transaxle Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET LH
1. Install the engine mounting bracket LH to the transaxle with the 3 bolts.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 4: Locating Engine Mounting Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR LH
1. Install the engine mounting insulator LH with the 5 bolts and nut.
  Torque: Bolt A
  
  52 N*m (530 kgf*cm, 38 ft.*lbf) Bolt B
  
  80 N*m (816 kgf*cm, 59 ft.*lbf)
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (See INSTALLATION )

Fig 5: Locating Engine Mounting Insulator Bolts And Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See INSTALLATION )
CONNECT RETURN TUBE SUB-ASSEMBLY
CONNECT PRESSURE FEED TUBE ASSEMBLY (See INSTALLATION )
INSTALL STARTER ASSEMBLY
1. Install the starter assembly and 2 bolts to the transaxle [A].
  Torque: 37 N*m (378 kgf*cm, 27 ft.*lbf)
2. Connect the starter connector [B].
3. Install the wire and nut to starter assembly [C].
Torque: 13 N*m (131 kgf*cm, 9 ft.*lbf)

Fig 6: Locating Starter Assembly Nut And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT
1. Connect the shift cable end and install the washer and clip [A].
2. Install a new clip to the control cable bracket [B].
Fig 7: Locating Floor Shift Cable Transmission Control Shift Washer And Clip
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT
1. Connect the select cable end and install the washer and clip [A].
2. Install a new clip to the control cable bracket [B].
Fig 8: Locating Clip And Washer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY
1. Install the release cylinder with the 5 bolts.
  Torque: Bolt A
  
  25 N*m (250 kgf*cm, 19 ft.*lbf) Bolt B
  
  12 N*m (120 kgf*cm, 9 ft.*lbf) Bolt C
  
  5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 9: Locating Clutch Release Cylinder Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CONNECTOR
1. Connect the back-up light switch connector.
  
  Fig 10: Locating Back-Up Light Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. without ABS:
  Connect the speed sensor connector.
  
  Fig 11: Locating Speed Sensor Connector (W/O ABS)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WIRE HARNESS
1. Install the 2 wire harness brackets to the transaxle with the 2 bolts.
  Torque: Bolt A
  
  26 N*m (260 kgf*cm, 19 ft.*lbf) Bolt B
  
  13 N*m (131 kgf*cm, 9 ft.*lbf)
2. Connect the wire harness clamp.
3. Install the ground cable with the bolt.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 12: Locating Wire Harness Brackets Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the bolt and ground cable.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 13: Locating Ground Cable Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BATTERY CARRIER
1. Install the battery carrier and 4 bolts.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
INSTALL BATTERY TRAY
INSTALL BATTERY
INSTALL BATTERY CLAMP SUB-ASSEMBLY
Torque: Bolt

5.0 N*m (51 kgf*cm, 44 in.*lbf)

Fig 14: Locating Battery Carrier Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Nut

3.5 N*m (36 kgf*cm, 31 in.*lbf)
INSTALL AIR CLEANER ASSEMBLY
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL CYLINDER HEAD COVER NO. 2
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL HOOD SUB-ASSEMBLY
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
INSPECT HOOD SUB-ASSEMBLY
ADJUST HOOD SUB-ASSEMBLY (See ADJUSTMENT )
ADD TRANSAXLE OIL (see INSTALLATION )
INSPECT TRANSAXLE OIL (see )MANUAL TRANSAXLE OIL
INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 1
CONNECT STEERING INTERMEDIATE SHAFT (See INSTALLATION )
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
CENTER SPIRAL CABLE
INSPECT STEERING WHEEL CENTER POINT
INSTALL EXHAUST PIPE ASSEMBLY
HINT:

(See INSTALLATION )
BLEED POWER STEERING FLUID
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSPECT FRONT WHEEL ALIGNMENT
HINT:

(See ADJUSTMENT )
CHECK ABS SPEED SENSOR SIGNAL
1. Anti-lock Brake System (See TEST MODE PROCEDURE )
2. Vehicle Stability Control System (See TEST MODE PROCEDURE )