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Section 8 (Charging System (2GR-FE)): Generator: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the bracket with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 1: Locating Bracket Bolt
      G04975781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp stay.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

      Fig 2: Locating Wire Harness Clamp Stay Bolts
      G04975780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the wire harness clamp.
    4. Install the generator assembly to the cylinder block with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 3: Locating Generator Assembly Bolt
      G04975779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 4: Locating Generator Assembly Bolt
      G04975778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the generator connector to the generator assembly.
      Fig 5: Locating Wire Harness Clamps
      G04975822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    8. Install the terminal cap.
    9. Connect the 2 wire harness clamps.
    10. Connect the magnetic clutch connector to the compressor and magnetic clutch.
  2. INSTALL V-RIBBED BELT  (See INSTALLATION )
  3. INSTALL RADIATOR ASSEMBLY  (See INSTALLATION )
  4. INSTALL FAN SHROUD  (See INSTALLATION )
  5. INSTALL RADIATOR SUPPORT UPPER  (See INSTALLATION )
  6. CONNECT NO. 1 OIL COOLER OUTLET TUBE  (See INSTALLATION )
  7. CONNECT NO. 1 OIL COOLER INLET TUBE  (See INSTALLATION )
  8. CONNECT RADIATOR OUTLET HOSE  (See INSTALLATION )
  9. CONNECT RADIATOR INLET HOSE  (See INSTALLATION )
  10. CONNECT RADIATOR RESERVE TANK HOSE  (See INSTALLATION )
  11. INSTALL FRONT BUMPER ENERGY ABSORBER  (See REASSEMBLY )
  12. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light)  (See INSTALLATION )
  13. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light)  (See INSTALLATION )
  14. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL AIR CLEANER INLET ASSEMBLY  (See INSTALLATION )
  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  18. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  19. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  20. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  21. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  22. INSTALL FRONT FENDER APRON SEAL RH 
  23. INSTALL ENGINE UNDER COVER RH 
  24. INSTALL ENGINE UNDER COVER LH 
  25. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 
  26. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 
  27. INSTALL FRONT WHEEL RH  (See INSTALLATION )
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