Section 6 (Engine Cooling System (2GR-FE)): Radiator: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL RADIATOR SUPPORT LOWER
1. Install the 2 radiator support lowers to the radiator assembly.
Fig 1: Locating Radiator Support Lowers
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT CUSHION
1. Install the 2 radiator support cushions to the radiator assembly.
  
  Fig 2: Locating Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Install the radiator to the body.
  
  Fig 3: Identifying Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the condenser assembly with the 4 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 4: Locating Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN SHROUD
1. Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
  
  Fig 5: Identifying Radiator Guides And Snap Fits
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fan motor connector.
  
  Fig 6: Locating Fan Motor Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT UPPER
1. Install the radiator support upper with the 5 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 7: Locating Radiator Support Upper Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the hood lock assembly to the radiator support upper with the 3 bolts.
  Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf)
  
  Fig 8: Locating Hood Lock Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the hood lock control cable assembly to the radiator support upper with the clamp.
  
  Fig 9: Identifying Hood Lock Control Cable Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 2 horn connectors.
CONNECT NO. 1 OIL COOLER OUTLET TUBE
1. Connect the No. 1 oil cooler outlet tube to the radiator assembly.
  
  Fig 10: Locating No. 1 Oil Cooler Outlet Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 OIL COOLER INLET TUBE
1. Connect the No. 1 oil cooler inlet tube to the radiator assembly.
  
  Fig 11: Locating No. 1 Oil Cooler Inlet Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RADIATOR HOSE OUTLET
1. Connect the radiator hose outlet to the radiator assembly.
  
  Fig 12: Locating Radiator Hose Outlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RADIATOR HOSE INLET
1. Connect the radiator hose inlet to the radiator assembly.
  
  Fig 13: Locating Radiator Hose Inlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RADIATOR RESERVOIR TANK HOSE
1. Connect the radiator reservoir tank hose to the radiator assembly.
  
  Fig 14: Locating Radiator Reservoir Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER ENERGY ABSORBER (See REASSEMBLY )
INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) (See INSTALLATION )
REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) (See REASSEMBLY )
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
INSTALL AIR CLEANER INLET SUB-ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
INSTALL ENGINE UNDER COVER RH
INSTALL ENGINE UNDER COVER LH
INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
INSTALL FRONT WHEEL OPENING EXTENSION PAD LH