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Front Stabilizer Bar: Installation

  1. INSTALL FRONT STABILIZER BAR 
    1. Install the front stabilizer bar by inserting it from the right side of the vehicle.
  2. INSTALL POWER STEERING LINK  (See INSTALLATION )
  3. INSTALL MANIFOLD STAY 
    1. Install the manifold stay with the bolt and nut.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Fig 1: Locating Manifold Stay With Bolt And Nut
      G05202530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT EXHAUST PIPE  (See INSTALLATION )
  5. INSTALL FRONT NO.3 EXHAUST PIPE SUB-ASSEMBLY  (See INSTALLATION )
  6. INSTALL FRONT NO. 1 STABILIZER BAR BUSHING 
    1. Install the 2 front stabilizer bar bushings No. 1 to the outer side of the bushing stopper on the front stabilizer bar.
      Fig 2: Identifying Front No. 1 Stabilizer Bar Bushing
      G05202533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Place the cutout of the front stabilizer bar bushing No. 1 as facing the rear side as shown in the illustration.
  7. INSTALL FRONT NO.2 STABILIZER BRACKET LH 
    1. Install the front stabilizer bracket No.2 LH to the front stabilizer bar bushing No. 1.
  8. INSTALL FRONT NO.2 STABILIZER BRACKET RH 
    1. Install the front stabilizer bracket No.2 RH to the front stabilizer bar bushing No. 1.
  9. INSTALL FRONT NO. 1 STABILIZER BRACKET LH 
    1. Install the front stabilizer bracket No. 1 LH to the front frame assembly with the 2 bolts.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 3: Locating Front Stabilizer Bracket To Front Frame Assembly With Bolts
      G05202529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT NO. 1 STABILIZER BRACKET RH 
    1. Install the front stabilizer bracket No. 1 RH to the front frame assembly with the 2 bolts.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

  11. INSTALL FRONT STABILIZER LINK ASSEMBLY LH 
    1. Install the front stabilizer link assembly LH with the 2 nuts.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

  12. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 
    1. Install the front stabilizer link assembly RH with the 2 nuts.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      Fig 4: Locating Front Stabilizer Link Assembly RH With 2 Nuts
      G05202535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

  13. CONNECT TIE ROD  (See INSTALLATION )
  14. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See INSTALLATION )
  15. PLACE FRONT WHEELS FACING STRAIGHT 
  16. INSTALL ENGINE NO.2 UNDER COVER  (See INSTALLATION )
  17. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  19. PERFORM INITIALIZATION 

    (See INITIALIZATION )

  20. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT 

    (See CALIBRATION )

  21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT  )