Exhaust Pipe And Catalytic Converter: Installation

INSTALL EXHAUST PIPE ASSEMBLY FRONT
1. Install the exhaust pipe front and a new gasket with 2 new nuts.
  Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
  
  Fig 1: Locating Exhaust Pipe Assembly Front
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST PIPE SUB-ASSEMBLY FRONT NO.3
1. Install 2 new gaskets and the exhaust pipe front No.3 with the 2 bolts and 2 new nuts.
  Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
  
  Fig 2: Identifying Exhaust Pipe Front No.3 With Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST PIPE ASSEMBLY CENTER
1. Inspect the compression spring.
  1. Using vernier calipers, measure the free length of the compression spring.
    Minimum length: 41.5 mm (1.634 in.)
    
    HINT:
    
    If the free length is less than the minimum, replace the compression spring.
    
    Fig 3: Measuring Free Length Of Compression Spring
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Fully insert a new gasket to the exhaust pipe sub-assembly front No.3.
3. Using a plastic hammer, uniformly strike the gasket so that the gasket and exhaust pipe front NO.3.
  NOTE:
  - Be careful with the installation direction of the gasket.
  - Do not reuse the gasket.
  - To ensure a proper seal, do not use the exhaust pipe to press the gasket onto the exhaust pipe front NO.3.
  Fig 4: Identifying Exhaust Pipe Front No. 3 And Exhaust Pipe Center
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the damper with the 2 bolts.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
5. Connect the exhaust pipe center to connect the exhaust pipe supports.
6. Tighten the 2 bolts and 2 compression springs.
  Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf)
  
  Fig 5: Identifying Exhaust Pipe Assembly Center
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST PIPE ASSEMBLY TAIL
1. Inspect the compression spring.
  1. Using vernier calipers, measure the free length of the compression spring.
    Minimum length: 40.5 mm (1.594 in.)
    
    HINT:
    
    If the free length is less than the minimum, replace the compression spring.
    
    Fig 6: Measuring Free Length Of Compression Spring
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Fully insert a new gasket to the exhaust pipe center.
3. Using a plastic hammer, uniformly strike the gasket so that the gasket and front exhaust pipe center are properly fit.
  NOTE:
  - Be careful with the installation direction of the gasket.
  - Do not reuse the gasket.
  - To ensure a proper seal, do not use the exhaust pipe tail to press the gasket onto the exhaust pipe center.
  Fig 7: Identifying Exhaust Pipe Center and Exhaust Pipe Tail
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the exhaust pipe tail to the exhaust pipe supports.
5. Tighten the 2 bolts and 2 compression springs.
  Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf)
  
  Fig 8: Identifying Exhaust Pipe Assembly Center
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OXYGEN SENSOR (for Bank 2) (See INSTALLATION )
INSTALL OXYGEN SENSOR (for Bank 1) (See INSTALLATION )
CHECK FOR EXHAUST GAS LEAKS
INSTALL ENGINE UNDER COVER NO.2
INSTALL ENGINE UNDER COVER NO.1