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Parking Brake Control Pedal ASSY: Overhaul

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (SEE  PRECAUTION  ) 
  2. REMOVE SEAT TRACK BRACKET COVER OUTER FRONT LH (SEE  OVERHAUL  ) 
  3. REMOVE SEAT TRACK BRACKET COVER INNER FRONT LH (SEE  OVERHAUL  ) 
  4. REMOVE FRONT SEAT TRACK COVER LH REAR OUTER (SEE  OVERHAUL  ) 
  5. REMOVE REAR SEAT TRACK BRACKET COVER INNER LH (SEE  OVERHAUL  ) 
  6. REMOVE FRONT LH SEAT ASSY (SEE  OVERHAUL  ) 
  7. REMOVE FRONT DOOR SCUFF PLATE LH (SEE  REPLACEMENT  ) 
  8. REMOVE COWL SIDE TRIM SUB-ASSY LH (SEE  REPLACEMENT  ) 
  9. REMOVE INSTRUMENT SIDE PANEL LH (SEE  REPLACEMENT  ) 
  10. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL LH (SEE  REPLACEMENT  ) 
  11. REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE  REPLACEMENT  ) 
  12. REMOVE SHIFT LEVER KNOB SUB-ASSY (SEE  REPLACEMENT  ) 
  13. REMOVE POSITION INDICATOR HOUSING ASSY (SEE  REPLACEMENT  ) 
  14. REMOVE CONSOLE BOX UPPER 
  15. REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE  REPLACEMENT  ) 
  16. REMOVE CONSOLE BOX ASSY (SEE  REPLACEMENT  ) 
  17. REMOVE CONSOLE BOX FRONT (SEE  REPLACEMENT  ) 
  18. REMOVE CONSOLE BOX DUCT NO.1 
  19. REMOVE TRANSMISSION FLOOR SHIFT ASSY (SEE  OVERHAUL  ) 
  20. REMOVE SHIFT & SELECT LEVER SUPPORT 
    1. Remove the 4 bolts and shift & select lever support from the body.
      Fig 1: Removing Shift & Select Lever Support
      G02973004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT PARKING BRAKE CABLE ASSY NO.4 
    1. Release the parking brake.
    2. Hold the nut on the parking brake cable assy No.1 using a wrench. Loosen and disconnect the turnbuckle of the parking brake cable assy No.4 from the parking brake cable assy No.1 using a wrench.
      Fig 2: Disconnecting Parking Brake Cable Assy
      G02973005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE PARKING BRAKE CONTROL PEDAL ASSY 
    1. Remove the clip and separate the parking brake cable assy No.1 from the cable support bracket.
      Fig 3: Separating Parking Brake Cable Assy
      G02973006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt, 3 nuts and clamp, and separate the parking brake cable assy No.1 from the body.
    3. Disconnect the connector.
    4. Remove the bolt, 2 nuts and parking brake control pedal assy from the body.
      Fig 4: Removing Bolt, Nuts And Parking Brake Control Pedal Assy From Body
      G02973007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE PARKING PEDAL PAD 
    1. Disengage the claw and remove the parking pedal pad from the parking brake control pedal assy.
      Fig 5: Disengaging Claw And Removing Parking Pedal Pad From Parking Brake Control Pedal Assy
      G02973008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE PARKING BRAKE SWITCH ASSY 
    1. Remove the screw and parking brake switch assy from the parking brake control pedal assy.
      Fig 6: Removing Screw And Parking Brake Switch Assy From Parking Brake Control Pedal Assy
      G02973009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE PARKING BRAKE CABLE ASSY NO.1 (SEE  REPLACEMENT  ) 
  26. INSTALL PARKING BRAKE CABLE ASSY NO.1 (SEE  REPLACEMENT  ) 
  27. INSTALL PARKING BRAKE SWITCH ASSY 
    1. Install the parking brake switch assy with the screw.

      Torque: 0.9 N.m (9 kgf.cm, 7.8 in. lbf) 

      Fig 7: Installing Parking Brake Switch Assy With Screw
      G02973010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL PARKING PEDAL PAD 
    1. Engage the claw and install the parking pedal pad on the parking brake control pedal assy.
      Fig 8: Installing Parking Pedal Pad On Parking Brake Control Pedal Assy
      G02973011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL PARKING BRAKE CONTROL PEDAL ASSY 
    1. Install the parking brake control pedal assy with the bolt and 2 nuts.

      Torque: 

      39 N.m (398 kgf.cm, 29 ft.lbf) (Bolt) 

      39 N.m (398 kgf.cm, 29 ft.lbf) (Nut) 

    2. Connect the connector to the parking brake switch assy.
      Fig 9: Connecting Connector To Parking Brake Switch Assy
      G02973012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the parking brake cable assy No.1 to the body with the clamp, 3 nuts and bolt.

      Torque: 

      13 N.m (128 kgf.cm, 9 ft.lbf) (Bolt) 

      5.4 N.m (55 kgf.cm, 48 in. lbf) (Nut) 

      Fig 10: Installing Parking Brake Cable Assy
      G02973013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the parking brake cable assy No.1 to the cable support bracket with the clip.
  30. INSTALL PARKING BRAKE CABLE ASSY NO.4 
    1. Hold the nut on the parking brake cable assy No.1 using a wrench. Tighten the turn buckle of the parking brake cable assy No.4 using a wrench.

      Torque: 5.4 N.m (55 kgf.cm, 48 in. lbf) 

      Fig 11: Installing Parking Brake Cable Assy
      G02973014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL SHIFT & SELECT LEVER SUPPORT 
    1. Install the shift & select lever support to the body with the 4 bolts.
      Fig 12: Installing Shift & Select Lever Support To Body With Bolts
      G02973015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL TRANSMISSION FLOOR SHIFT ASSY (SEE  OVERHAUL  ) 
  33. INSTALL CONSOLE BOX DUCT NO.1 
  34. INSTALL CONSOLE BOX FRONT 
  35. INSTALL CONSOLE BOX ASSY 
  36. INSTALL CONSOLE PANEL SUB-ASSY UPPER 
  37. INSTALL CONSOLE BOX UPPER 
  38. INSTALL POSITION INDICATOR HOUSING ASSY 
  39. INSTALL SHIFT LEVER KNOB SUB-ASSY 
  40. INSTALL INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE  REPLACEMENT  ) 
  41. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH 
  42. INSTALL INSTRUMENT SIDE PANEL LH 
  43. INSTALL COWL SIDE TRIM SUB-ASSY LH 
  44. INSTALL FRONT DOOR SCUFF PLATE LH 
  45. INSTALL FRONT LH SEAT ASSY (SEE  OVERHAUL  ) 
  46. INSTALL REAR SEAT TRACK BRACKET COVER INNER LH 
  47. INSTALL FRONT SEAT TRACK COVER LH REAR OUTER 
  48. INSTALL SEAT TRACK BRACKET COVER INNER FRONT LH 
  49. INSTALL SEAT TRACK BRACKET COVER OUTER FRONT LH 
  50. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  51. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 
  52. INSPECT SRS WARNING LIGHT 
  53. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (SEE  ADJUSTMENT  )