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Home >> Toyota >> 2005 >> Avalon XLS >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (On-Vehicle Service) >> Transmission Floor Shift ASSY (ATM) >> Overhaul

Transmission Floor Shift ASSY (ATM): Overhaul

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Remove the shift lever knob sub-assy.
      Fig 1: Removing Shift Lever Knob Sub-Assy
      G02972839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE POSITION INDICATOR HOUSING ASSY 
    1. Remove the position indicator housing assy.
      Fig 2: Removing Position Indicator Housing Assy
      G02972840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE SHIFT LOCK RELEASE BUTTON COVER 
    1. Using a screwdriver, remove the shift lock release button cover from the position indicator housing assy.
      Fig 3: Removing Shift Lock Release Button Cover
      G02972841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CONSOLE BOX UPPER (SEE  REPLACEMENT  ) 
  6. REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE  REPLACEMENT  ) 
  7. REMOVE CONSOLE BOX ASSY (SEE  REPLACEMENT  ) 
  8. REMOVE CONSOLE BOX FRONT (SEE  REPLACEMENT  ) 
  9. REMOVE TRANSMISSION CONTROL CABLE ASSY 
    1. Disconnect the transmission control cable assy from the transmission floor shift assy.
      Fig 4: Disconnecting Transmission Control Cable Assy
      G02972842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION FLOOR SHIFT ASSY 
    1. Disconnect the 2 connectors and clamp.
    2. Remove the 4 bolts and floor shift assy.
      Fig 5: Removing Floor Shift Assy
      G02972843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE INDICATOR LIGHT WIRE 
    1. Remove the indicator light wire from the floor shift assy as shown in Fig 6 .
      Fig 6: Removing Indicator Wire
      G02972844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the position indicator bulb from the indicator light wire.
    3. Remove the position indicator bulb cap from the position indicator bulb.
    4. Separate the transmission control switch connector.
      Fig 7: Separating Transmission Control Switch Connector
      G02972845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver, release the stopper.
      Fig 8: Releasing Stopper
      G02972846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a screwdriver, disengage the locking lug of terminals (4) and (8), and pull the terminals out from the rear.
      Fig 9: Disengaging Locking Lug Of Terminals
      G02972847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE POSITION INDICATOR SLIDE COVER 
    1. Using a screwdriver, remove the position indicator housing upper.
      NOTE: Be careful not to damage the position indicator housing upper.
      Fig 10: Removing Position Indicator Housing Upper
      G02972848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the position indicator slide cover from the shift lever guide housing.
      Fig 11: Removing Position Indicator Slide Cover
      G02972849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the position indicator slide cover No. 2.
      Fig 12: Removing Position Indicator Slide Cover No. 2
      G02972850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE SHIFT LOCK RELEASE BUTTON 
    1. Remove the shift lock release button and spring from the floor shift assy.
      Fig 13: Removing Shift Lock Release Button And Spring
      G02972851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Disconnect the connector.
    2. Using a screwdriver, remove the shift lock control ECU sub-assy.
      Fig 14: Removing Shift Lock Control ECU Sub-Assy
      G02972852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE SHIFT LOCK SOLENOID 
    1. Remove the shift lever nut and lock pin from the floor shift assy.
    2. Remove the shift lever guide housing from the floor shift assy.
      NOTE: First remove the shift lever nut and lock pin, then disengage the 2 claws.
      Fig 15: Removing Shift Lock Solenoid
      G02972853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the screw and shift lock solenoid.
      Fig 16: Removing Screw And Shift Lock Solenoid
      G02972854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSMISSION CONTROL SWITCH 
    1. Remove the transmission control switch from the shift lever guide housing.
      Fig 17: Removing Transmission Control Switch
      G02972855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL TRANSMISSION CONTROL SWITCH 
    1. Install the transmission control switch to the shift lever guide housing.

      HINT:

      Securely engage the claws.

      Fig 18: Installing Transmission Control Switch
      G02972856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL SHIFT LOCK SOLENOID 
    1. Apply MP grease to the hatched area of the shift lever guide housing as indicated in Fig 19 .
      Fig 19: Applying MP Grease To Hatched Area
      G02972857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift lock solenoid with the screw.
      Fig 20: Installing Shift Lock Solenoid Screw
      G02972858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift lever guide housing with the lock pin and a new shift lever nut.
      NOTE:
      • Install the shift lever nut and lock pin after engaging the 2 claws.
      • Securely engage the claws.
      Fig 21: Installing Shift Lever Guide Housing Lock Pin
      G02972859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Install the shift lock control ECU sub-assy.
    2. Connect the connector to the shift lock control ECU sub-assy.
      Fig 22: Connecting Connector To Shift Lock Control ECU Sub-Assy
      G02972860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL SHIFT LOCK RELEASE BUTTON 
    1. Apply MP grease to the shift lock release button and spring in Fig 23 .
      Fig 23: Applying MP Grease To Shift Lock Release Button And Spring
      G02972861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift lock release button and spring to the floor shift assy.

      HINT:

      Securely engage the claws.

  21. INSTALL POSITION INDICATOR SLIDE COVER 
    1. Install position indicator slide cover No. 2 to the position indicator slide cover.
      Fig 24: Installing Position Indicator Slide Cover No. 2
      G02972862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the position indicator slide cover to the shift lever guide housing.
      Fig 25: Installing Position Indicator Slide Cover
      G02972863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the position indicator housing upper to the shift lever guide housing.

      HINT:

      Securely engage the claws.

      Fig 26: Installing Position Indicator Housing Upper To Shift Lever Guide Housing
      G02972864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL INDICATOR LIGHT WIRE 
    1. Securely connect the 2 terminals of the indicator light wire harness to the transmission control switch connector.
      Fig 27: Connecting Terminal To Transmission Control Switch Connector
      G02972865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the position indicator light bulb to the indicator light wire.
    3. Install the position indicator bulb cap to the position indicator light bulb.
    4. Install the transmission control switch connector.
      Fig 28: Installing Transmission Control Switch Connector
      G02972866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the indicator light wire to the position indicator housing upper.
      NOTE: Make sure that the indicator light wire is securely installed to the position indicator housing upper.
      Fig 29: Installing Indicator Light Wire To Position Indicator Housing Upper
      G02972867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL TRANSMISSION FLOOR SHIFT ASSY 
    1. Install the floor shift assy with the 4 bolts.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

    2. Connect the 2 connectors and clamp to the floor shift assy.
      Fig 30: Installing Floor Shift Assy
      G02972868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL TRANSMISSION CONTROL CABLE ASSY 
    1. Connect the transmission control cable assy to the transmission floor shift assy.

      HINT:

      • Install it with the uneven surface facing up.
      • Securely engage the claws.
        Fig 31: Installing Transmission Control Cable Assy
        G02972869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL CONSOLE BOX FRONT (SEE  REPLACEMENT  ) 
  26. INSTALL CONSOLE BOX ASSY (SEE  REPLACEMENT  ) 
  27. INSTALL CONSOLE PANEL SUB-ASSY UPPER (SEE  REPLACEMENT  ) 
  28. INSTALL CONSOLE BOX UPPER (SEE  REPLACEMENT  ) 
  29. INSTALL SHIFT LOCK RELEASE BUTTON COVER 
    1. Install the shift lock release button cover to the position indicator housing assy.
      Fig 32: Installing Shift Lock Release Button Cover
      G02972870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL POSITION INDICATOR HOUSING ASSY 
    1. Install the position indicator housing.
      Fig 33: Installing Position Indicator Housing
      G02972871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL SHIFT LEVER KNOB SUB-ASSY 
    1. Install the shift lever knob sub-assy to the floor shift lever assy.
      Fig 34: Installing Shift Lever Knob Sub-Assy
      G02972872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  33. INSPECT SHIFT LEVER POSITION (SEE  ADJUSTMENT   ) 
  34. ADJUST SHIFT LEVER POSITION (SEE  ADJUSTMENT   ) 
  35. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 

    Some systems need initialization when disconnecting the cable from the negative battery terminal.