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Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> Electrical >> Gauges >> Instrument Panel/Meter >> Instrument Panel Safety Pad Sub-ASSY >> Replacement

Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

COMPONENTS: SEE  INSTRUMENT PANEL/METER  

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated below and alphabetically coded.

    Fig 1: Table Of Bolt, Screw & Nut
    G00803907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE  AIR BAG SAFETY PRECAUTIONS  ) 
  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  4. REMOVE STEERING WHEEL COVER LOWER NO.2 
  5. REMOVE STEERING WHEEL COVER LOWER NO.3 
  6. REMOVE HORN BUTTON ASSY (SEE  HORN  ) 
  7. REMOVE STEERING WHEEL ASSY (SEE  OVERHAUL  ) 
    • SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
  8. REMOVE STEERING COLUMN COVER LWR (SEE  OVERHAUL  ) 
  9. REMOVE STEERING COLUMN COVER UPR (SEE  OVERHAUL  ) 
  10. REMOVE HEADLAMP DIMMER SWITCH ASSY (SEE  REPLACEMENT  ) 
  11. REMOVE WINDSHIELD WIPER SWITCH ASSY (SEE  REPLACEMENT  ) 
    Fig 2: Removing Steering Column Cover
    G00803908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER 
    1. Using a moulding remover, disengage the 8 clips.
    2. Disconnect the connectors, then remove the instrument cluster finish panel sub-assy center.

      HINT:

      Set the shift lever in the N position.

  13. REMOVE INTEGRATION CONTROL & PANEL ASSY (W/O NAVIGATION SYSTEM) (SEE  OVERHAUL  ) 
  14. REMOVE MULTI-DISPLAY (CRT DISPLAY) DISPLAY (W/NAVIGATION SYSTEM) (SEE  REPLACEMENT  ) 
    Fig 3: Disengaging Clips Using A Moulding Remover
    G00803909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER 
    1. Using a moulding remover, disengage the 5 clips.
    2. Disconnect the connectors, then remove the instrument panel finish panel lower.
    Fig 4: Disengaging Clips
    G00803910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY 
    1. Using a moulding remover, disengage the 5 clips, then remove the instrument cluster finish panel assy.
  17. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH 
    1. Remove the 4 screws
    2. Disengage the claw, then remove the instrument cluster finish panel garnish.
      Fig 5: Removing Screws & Instrument Cluster Finish Panel Garnish
      G00803911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE COMBINATION METER ASSY 
    1. Remove the 3 screws then pull the combination meter assy.
    2. Disconnect the connectors, then remove the combination meter assy.
      Fig 6: Removing Screws & Combination Meter Assy
      G00803912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER 
    1. Remove the 2 bolts < D >
    2. Disengage the 3 clips.
    3. Disconnect the connectors.
    4. Disconnect the hood lock control cable, then remove the instrument panel finish panel sub-assy lower.
      Fig 7: Removing Bolts & Instrument Panel Finish Panel Sub-Assy Lower
      G00803913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INSTRUMENT PNL INSERT SUB-ASSY LWR LH 
    1. Remove the 3 bolts < F > and the instrument panel insert sub-assy LWR LH.
      Fig 8: Removing Bolts & Instrument Panel Insert Sub-Assy LWR LH
      G00803914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER 
    1. Using a moulding remover, disengage the 4 clips and the 2 claws.
    2. Disconnect the connectors, then remove the instrument cluster finish panel assy center.

      HINT:

      Set the shift lever in the N position.

      Fig 9: Disengaging Clips & Claws Using A Moulding Remover
      G00803915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FLOOR CARPET COVER CENTER LH 
    1. Remove the 2 clips and the floor carpet cover center LH.
      Fig 10: Removing Clips & Floor Carpet Cover Center LH
      G00803916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FLOOR CARPET COVER CENTER RH 
  24. REMOVE FRONT SEAT ARMREST ASSY CENTER 
    1. Using a screwdriver, disengage the 2 claws and remove the seat armrest cover LH.

      HINT:

      Tape the screwdriver tip, before use.

    2. Remove the bolt and front seat armrest assy center.
      Fig 11: Disengaging Claws & Seat Armrest Cover LH
      G00803917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE CONSOLE BOX ASSY 
    1. Cover the parts indicated in the illustration with protective tape to prevent them from being damaged.
    2. Remove the 3 screws
    3. Remove the 2 console caps and the 2 screws < J >
    4. Remove the 2 bolts < K >
    5. Pull the console box assy towards the rear of the vehicle and disengage the 2 clips, and then remove the console box assy.
      Fig 12: Covering Parts Indicated In Illustration With Protective Tape
      G00803918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Be careful not to damage the bottom of the instrument panel safety pad when removing the console box assy.
  26. REMOVE GLOVE COMPARTMENT DOOR ASSY 
    1. Remove the glove compartment door damper clip.
      Fig 13: Removing Glove Compartment Door Damper Clip
      G00803919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. Remove the 2 clips and the glove compartment door assy.
    Fig 14: Removing Clips & Glove Compartment Door Assy
    G00803920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER NO. 2 
    1. Remove the 7 screws and the instrument panel finish panel lower No. 2
    Fig 15: Removing Screws & Instrument Panel Finish Panel Lower No. 2
    G00803921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DISCONNECT PASSENGER AIRBAG CONNECTOR (SEE  PASSENGER-SIDE AIR BAG MODULE  ) 
  30. REMOVE FRONT PILLAR GARNISH LH (SEE  REPLACEMENT  ) 
  31. REMOVE FRONT PILLAR GARNISH RH (SEE  REPLACEMENT  ) 
  32. REMOVE FRONT DOOR SCUFF PLATE LH (SEE  REPLACEMENT  ) 
  33. REMOVE FRONT DOOR SCUFF PLATE RH (SEE  REPLACEMENT  ) 
  34. REMOVE COWL SIDE TRIM SUB-ASSY LH (SEE  REPLACEMENT  ) 
  35. REMOVE COWL SIDE TRIM SUB-ASSY RH (SEE  REPLACEMENT  ) 
  36. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Disconnect the connectors.
      Fig 16: Disconnecting Connectors
      G00803922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 7 bolts < C > < E > < G > and the nut < I >
    3. Disengage the 3 pins, then remove the instrument panel safety pad sub-assy.
      Fig 17: Disengaging Pins & Removing Instrument Panel Safety Pad Sub-Assy
      G00803923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 
    1. Disengage the 4 clips, then remove the instrument cluster finish panel garnish No.2.
  38. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Disconnect the connector.
    2. Remove the automatic light control sensor.
  39. REMOVE COOLER (SOLAR SENSOR) THERMISTOR 
    1. Disconnect the connector.
    2. Remove the cooler (solar sensor) thermistor.
    NOTE: Do not pry the cooler (solar sensor) thermistor off from the upper position.
  40. REMOVE INSTRUMENT PANEL PIN NO.1 
    1. Remove the 3 screws and the 3 instrument panel pin No.1.
  41. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 7 screws < A > and the defroster nozzle assy.
  42. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1 
    1. Remove the screw < A > and the defroster nozzle duct No. 1
  43. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 
    1. Remove the screw < A > and the side defroster nozzle duct No.2
  44. REMOVE HEATER TO REGISTER DUCT NO.1 
    1. Remove the clip.
    2. Remove the 3 screws < A > and the heater to register duct No.1.
  45. REMOVE HEATER TO REGISTER DUCT NO.4 
    1. Remove the clip.
    2. Remove the 3 screws < A > and the heater to register duct No.4.
  46. REMOVE HEATER TO REGISTER CENTER SUB DUCT 
    1. Remove the 4 screws < A > and the heater to register center sub duct.
  47. REMOVE INSTRUMENT PANEL REGISTER ASSY LOWER NO.1 
    1. Remove the 2 screws < A > and the instrument panel register assy lower No. 1.
  48. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 
    1. Remove the 2 screws < A > and the instrument panel register assy No. 1.
  49. REMOVE INSTRUMENT PANEL BRACKET SUB-ASSY CENTER 
    1. Remove the 3 screws < A > and the instrument panel bracket sub-assy center.
  50. REMOVE NAVIGATION ANTENNA ASSY (W/NAVIGATION SYSTEM) (SEE  REPLACEMENT  ) 
  51. REMOVE INSTRUMENT PANEL WIRE 
  52. REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSY (SEE  PASSENGER-SIDE AIR BAG MODULE  ) 
  53. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
  54. INSTALL INSTRUMENT PANEL PASSENGER AIR BAG ASSY (SEE  PASSENGER-SIDE AIR BAG MODULE  ) 
  55. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Install the 7 bolts < C > < E > < G > nut < I > with the instrument panel safety pad sub-assy.
      • Torque:Bolt < G > 20 N.m (204 kgf.cm, 15 ft.lbf) 
      Fig 18: Installing Bolts & Instrument Panel Safety Pad Sub-Assy
      G00803924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL FRONT SEAT ARMREST ASSY CENTER 
  57. CENTER SPIRAL CABLE (SEE  SPIRAL CABLE  ) 
  58. INSTALL STEERING WHEEL ASSY (SEE  OVERHAUL  ) 
  59. INSPECT STEERING WHEEL CENTER POINT 
  60. INSTALL HORN BUTTON ASSY (SEE  HORN  ) 
  61. CONNECT BATTERY NEGATIVE TERMINAL 
  62. INSPECT HORN BUTTON ASSY (SEE  HORN  ) 
  63. INSPECT SRS WARNING LIGHT (SEE  DIAGNOSTICS  ) 
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