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Home >> Suzuki >> 2005 >> Verona EX >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Power Booster Assembly Removal

Power Booster Assembly Removal

  1. Remove the master cylinder. Refer to "MASTER CYLINDER ASSEMBLY REMOVAL ".
  2. Remove the clamp on the vacuum hose connection to the booster.
  3. Remove the vacuum hose from the booster. Refer to "VACUUM HOSE REMOVAL ".
    Fig 1: Removing Clamp On Vacuum Hose Connection To Booster
    G04095177Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect the brake stoplamp switch. Refer to "STOPLAMP SWITCH REMOVAL ".
  5. Remove the brake pedal spring.
  6. Disconnect the clip and remove the pushrod pin from the pedal bracket assembly.
    Fig 2: Removing Pushrod Pin From Pedal Bracket Assembly
    G04095178Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the booster mounting nuts from the studs protruding from the dash panel, and remove the booster.
  8. Remove and discard the gasket.
    Fig 3: Removing Booster Mounting Nuts
    G04095179Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the pushrod clevis.
    Fig 4: Removing Pushrod Clevis
    G04095180Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the hex nut from the pushrod.
    Fig 5: Removing Hex Nut From Pushrod
    G04095181Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the spring clip.
    Fig 6: Removing Spring Clip
    G04095182Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the rubber boot and the packings.
  13. Discard the rubber boot, if deteriorated, and discard the packings.
    Fig 7: Removing Rubber Boot And Packings
    G04095183Courtesy of SUZUKI OF AMERICA CORP.