Shifter Fork and Rod: Removal
- Remove the manual transmission assembly from the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION ASSEMBLY>REMOVAL
- Remove the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>SWITCHES AND HARNESS>REMOVAL
- Remove the transfer case together with the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSFER CASE AND EXTENSION CASE>REMOVAL
- Remove the transmission case. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION CASE>REMOVAL
- Remove the drive pinion shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>DRIVE PINION SHAFT>REMOVAL
- Remove the main shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>MAIN SHAFT>REMOVAL
- Remove the front differential assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>FRONT DIFFERENTIAL>REMOVAL
- Remove the reverse idler gear assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>REVERSE IDLER GEAR>REMOVAL
- Remove the check ball plugs, check ball springs and check balls.
- Use the ST (REMOVER) to push out the straight pin of 5th-6th shifter fork and reverse shifter fork, and remove the 5th-6th shifter fork, reverse shifter fork, 5th-6th fork rod and reverse fork rod.CAUTION:
Since removing in the neutral position is impossible due to the narrow clearance to the transmission case, set the gear into the reverse position when tapping out the straight pin.
- Drive out the straight pin by tapping with the ST (REMOVER), and remove the 3rd-4th shifter fork and 3rd-4th fork rod.CAUTION:
When removing the 3rd-4th fork rod, set the other fork rods in neutral position.
- Drive out the straight pin by tapping with the ST (REMOVER), and remove the 1st-2nd shifter fork and 1st-2nd fork rod.