Transmission Assembly: Removal
- Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY
- Remove the intercooler. Ref. to INTAKE (INDUCTION) (H4DOTC)>INTERCOOLER>REMOVAL
- Remove the coupling harness.
- Remove the clips and remove the air breather hose.
- Disconnect the transmission radio ground cord terminal.
- Remove the bolts securing the vacuum pipe to the engine rear hanger.
- Remove the engine rear hanger (A) and connector (B).
- Disconnect the engine ground terminal.
- Remove the operating cylinder and suspend on a wire.
- Remove the pitching stopper.
- Set the ST1 and ST2.
Preparation tool:
ST1: ENGINE SUPPORT BRACKET (41099AA012)
ST2: ENGINE SUPPORT (41099AA020)
- Remove the bolts which hold upper side of transmission to engine.
- Remove the starter. Ref. to STARTING/CHARGING SYSTEMS (H4DOTC)>STARTER>REMOVAL
- Remove the front tires. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>REMOVAL
- Lift up the vehicle.
- Remove the crossmember support - rear.
- Remove the rear exhaust pipe and center exhaust cover. Ref. to EXHAUST (H4DOTC)>REAR EXHAUST PIPE>REMOVAL
- Remove the center exhaust pipe (rear). Ref. to EXHAUST (H4DOTC)>CENTER EXHAUST PIPE>REMOVAL>CENTER EXHAUST PIPE (REAR)
- Drain transmission gear oil completely. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION GEAR OIL>REPLACEMENT
- Remove the hanger bracket.
- Remove the propeller shaft. Ref. to PROPELLER SHAFT/DRIVE SHAFT/AXLE>PROPELLER SHAFT>REMOVAL
- Remove the MT gear shift cable and MT gear select cable from MT gear shift lever. Ref. to CONTROL SYSTEMS>MT GEAR SHIFT LEVER>REMOVAL
- Remove the brake hose bracket. Ref. to FRONT SUSPENSION>FRONT STRUT>REMOVALNOTE:
Remove only the brake hose bracket.
- Disconnect the arm assembly front.
- Using a crowbar, separate the front drive shaft.
- Remove the bolts and nuts which hold lower side of transmission to engine.
- Set the transmission jack.CAUTION:
Always support the transmission case with a transmission jack.
- Remove the front crossmember and the rear crossmember.
- While lowering the transmission jack, tighten the turnbuckle of the ST (ENGINE SUPPORT), and incline the engine unit rearward.
- Remove the transmission assembly.CAUTION:
Move the transmission jack towards the rear until the main shaft is withdrawn from the clutch cover.
- Remove the transmission cushion rubber.
- Remove the release bearing & lever. Ref. to CLUTCH SYSTEM>RELEASE BEARING AND LEVER>REMOVAL