Primary Pulley and Secondary Pulley: Installation
WARNING: This page is about a different variant/trim than selected.
- Select shims for primary pulley. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>PRIMARY PULLEY AND SECONDARY PULLEY>ADJUSTMENT .
- Install a new seal ring to the input shaft.NOTE: Apply CVTF to the seal rings.
- Install new seal rings to drive pinion retainer.NOTE: Apply CVTF to the seal rings.
- Install the selected shims to the primary pulley bearing catch surface.
- Install the secondary pulley to the drive pinion retainer.
- Install the secondary pulley securing bolts.
- Tighten the three bolts until the seating surfaces contact the bearing retainer.NOTE: Be careful not to tilt the bearing retainer of the secondary pulley.
- Tighten the bolts in the order of (A) → (B) → (C) → (B).
Tightening torque:
67.5 N.m (6.9 kgf-m, 49.8 ft-lb)
- Tighten the three bolts until the seating surfaces contact the bearing retainer.
- Place the variator chain on the V groove of the secondary pulley, set the ST and expand the V groove.
Preparation tool:
ST: EXPANDER PULLEY (18769AA010)
- Install the primary pulley together with the variator chain to the reverse brake housing.CAUTION: Cover the V grooves of primary pulley and secondary pulley with cloth to protect the both pulleys and variator chain from scratching.
- Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley.
- Install the primary pulley to the reverse brake housing so that the bolt hole of primary bearing retainer and the bolt hole of reverse brake housing are aligned.
- Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley.
- Install the primary pulley bolt.NOTE: Apply CVTF to the bolt.
Tightening torque:
21 N.m (2.1 kgf-m, 15.5 ft-lb)
- Install the chain guide.
- Install the chain guide to the variator chain, and move it to the primary pulley side.
- Place the support rod inside of the variator chain.CAUTION: Protect the primary pulley, secondary pulley and variator chain from scratching.
- Hold the support rod, and install the chain guide to the support rod.
- Install the bolt securing the support rod.
Tightening torque:
21 N.m (2.1 kgf-m, 15.5 ft-lb)
- Install the lubrication pipe.
Tightening torque:
21 N.m (2.1 kgf-m, 15.5 ft-lb)
- Install the chain guide to the lubrication pipe.
- Remove the ST (EXPANDER PULLEY).
- Install the chain guide to the variator chain, and move it to the primary pulley side.
- Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>REDUCTION DRIVE GEAR>INSTALLATION .
- Select the reduction drive gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>REDUCTION DRIVE GEAR>ADJUSTMENT .
- Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION CASE>INSTALLATION .
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION ASSEMBLY>INSTALLATION .